Manufacturing process of short carbon fiber reinforced Al matrix with preformless and their properties

The conventional manufacturing process of fiber-reinforced metal matrix composites via liquid infiltration processes, preform manufacturing using inorganic binders is essential. However, the procedure involves binder sintering, which requires high energy and long operating times. A new fabrication process without preform manufacturing is proposed to fabricate short carbon fiber (SCF)-reinforced aluminum matrix composites using a low-pressure infiltration method. To improve the wettability between fiber and matrix, fibers were plated copper using an electroless plating process. The low-pressure infiltration method with preformless succeeded in manufacturing a composite with a volume fraction of about 30% of carbon fibers.The fiber orientation of the composite material manufactured without preform and the fiber orientation of the composite material manufactured using an inorganic binder was almost the same. The manufactured composites with preformless have high hardness and high thermal conductivity.

Push-Out Method for Micro Measurements of Interfacial Strength in Aluminium Alloy Matrix Composites

The main goal of this work was the evaluation of the interfacial strength of the carbon fibres/aluminium matrix interface dependently on the utilised composite fabrication method, namely high pressure die casting and gas pressure infiltration. In addition, the influence of a Ni-P coating on the C-fibres was investigated. The proposed measurements of the interfacial strength were carried out by means of the “push-out” method. The interfacial strength of the samples fabricated using the high-pressure infiltration method average between 19.03 MPa and 45.34 MPa.

Antimicrobial Activity of MgB2 Powders Produced via Reactive Liquid Infiltration Method

We report for the first time on the antimicrobial activity of MgB2 powders produced via the Reactive Liquid Infiltration (RLI) process. Samples with MgB2 wt.% ranging from 2% to 99% were obtained and characterized, observing different levels of grain aggregation and of impurity phases. Their antimicrobial activity was tested against Staphylococcus aureus ATCC BAA 1026, Enterococcus faecalis ATCC 29212, Escherichia coli ATCC 25922, Pseudomonas aeruginosa ATCC 27853, and Candida albicans ATCC 10231. A general correlation is observed between the antibacterial activity and the MgB2 wt.%, but the sample microstructure also appears to be very important. RLI-MgB2 powders show better performances compared to commercial powders against microbial strains in the planktonic form, and their activity against biofilms is also very similar.

Use of Zr–Ti Alloy Melt Infiltration for Fabricating Carbon-Fiber-Reinforced Ultrahigh-Temperature Ceramic Matrix Composites

Carbon-fiber-reinforced ultrahigh-temperature ceramic (C/UHTC) matrix composites are an attractive candidate for fabricating various hot structures. The present study aimed to establish a Si-free Zr–Ti melt-infiltration method for fabricating C/UHTC matrix composites. To achieve this, the wettability of Zr–Ti alloys on carbon and their reactivity to carbon were examined. The alloys were melted on graphite plates and infiltrated into model preforms, which were made of porous carbon and had median pore diameters of 3 μm. The results showed that the apparent contact angle between Zr–Ti and C measured from melted alloys on carbon in room temperature was ~20–42° and that the alloys infiltrated into the preforms regardless of the Zr or Ti content. However, with an increase in the Zr content in the alloys, carbon disappeared and was absorbed into the alloys since the reactivity of Zr was higher than that of Ti and the specific surface area of the porous preform was higher than that of carbon-fiber-reinforced carbon composites, which are a typical preform of C/UHTC matrix composites. These results clearly indicate that not only the capillary flow during infiltration but also the reactivity of alloys to preforms should be considered in the process design for fabricating high-density composites via Zr–Ti infiltration.