Mitigating Well Construction Challenges of a Caspian Deepwater Exploratory Well: A Cementing Perspective

2021 ◽  
Author(s):  
Irfan Kurawle ◽  
Ansgar Dieker ◽  
Adriana Soltero ◽  
Svetlana Nafikova

Abstract BP returned to Caspian deepwater exploratory drilling in 2019. The exploration well was drilled on the Shafag-Asiman structure in water depths greater than 2,000 ft. Well challenges included high shallow water flow (SWF) risk with multiple re-spuds on the nearest offset, lost circulation due to complex wellbore geometry combined with a narrow pore and fracture gradient window, and uncertainty in pore pressure prediction in abnormally pressured formations with a new depositional model. In addition, a well total depth more than 23,000 ft, eight string casing design and bottom-hole pressures greater than 20,000 psi presented a truly modern-day challenge to well integrity. A six-month planning phase for the cementing basis of design concluded by delivering slurry designs capable of combating SWF, qualified by variable-speed rotational gel strength measurement. Engineered lost circulation with selective placement of wellbore strengthening materials in combination with cement and mechanical barriers to provide isolation and integrity for the life of the well. Exhaustive pilot testing to account for changes required a cement design based on pore pressure variation and comprehensive modeling for hydraulics, centralizer placement, and mud displacement. This was complemented by a custom centralizer testing process specifically designed to simulate forces exerted in wells with similar complexity. Long-term effects on cement were evaluated, not only for placement but also for future operations including pressure and temperature cycles during wellbore construction or abandonment.

SPE Journal ◽  
2011 ◽  
Vol 16 (04) ◽  
pp. 1010-1028 ◽  
Author(s):  
Minh H. Tran ◽  
Younane N. Abousleiman ◽  
Vinh X. Nguyen

Summary The effects of filter-cake buildup and/or filter-cake-property variation with time on wellbore stability have been plaguing the industry. The increasing use of lost-circulation materials (LCMs) in recent years for wellbore strengthening in weak and/or depleted formations necessitates models that can predict these effects. However, the complexities of effective-stress and pore-pressure evolution around the borehole while drilling, coupled with the transient variation of mud-filtration properties, have delayed such modeling efforts. In this paper, the analytical solutions for the time-dependent effects of mudcake buildup and mudcake properties on the wellbore stresses and formation pore pressure, and thus the safe-drilling-mud-weight window, are derived. The transient effects of mudcake buildup and mudcake buildup coupled with its permeability reduction during filtration on the safe-drilling-mudweight window are illustrated through numerical examples. The results showed that the safe-mudweight windows were greatly affected by the buildup of filter cake and its permeability variation. For example, the analysis for filter-cake buildup with cake permeability of 10–2 md showed that the safe-mudweight window was widened by 0.5 g/cc after 2.5 hours post-excavation when compared to the case of a wellbore without mudcake. On the other hand, a lower mudcake permeability of 10–3 md widened the mudweight window by as much as 1 g/cc. Last but not least, the analyses revealed that even for mudcake permeability as low as 10–3 md, neglecting the permeable nature of the mudcake can result in overestimation of the safe-drilling-mudweight window.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Aniket Kumar ◽  
Robello Samuel

The “Smear Effect” observed during a casing-while-drilling operation helps reduce lost circulation, provides wellbore strengthening, and improves the fracture gradient so we can drill more effectively through depleted reservoirs. Several case studies have been reported confirming the formation of a smear zone around the wellbore wall, due to the plastering of cuttings and added lost circulation materials. However, even after successful application in a number of cases, a thorough understanding of the parameters affecting the formation of the smear zone and the subsequent increase in the fracture gradient is not available. This study analyses the theory behind the phenomenon of the smear effect mechanism using case studies and existing literature, and then applies analytical models to estimate the improvement in the fracture gradient based on the drilling parameters and reservoir properties. The formation of the smear zone has been investigated by modeling the mechanism of initiation of micro-fractures around the wellbore wall due to high equivalent circulating densities (ECDs) occurring during casing while drilling. The effect of plugging of these generated micro-fractures by the drilled cuttings and additional lost circulation material added has then been modelled, to estimate the resultant improvement in fracture gradients expected along the wellbore open hole section. In addition, the appropriate particle size distribution required to successfully plug the micro-fractures has also been presented. These analytical models have then been applied to a simulated field case study and the results have been analysed in the context of recorded field observations to simulate the smear effect using the proposed models. The contribution of the casing size and length, formation properties, and operating parameters on the initiation of micro-fractures and the increase in fracture gradient has also been presented to better demonstrate the mechanism of the formation of the smear zone. This analysis is one of the first of its kind of theoretical study to understand the fundamentals of the smear effect mechanism and can be suitably applied to enhance our understanding of the smear effect to use it better to our advantage.


2014 ◽  
Vol 2 (1) ◽  
pp. SB45-SB55 ◽  
Author(s):  
Fernando Enrique Ziegler ◽  
John F. Jones

In this case study, the overburden, pore-pressure, and fracture gradients are calculated for several nearby analog wells and subsequently used to generate a predrill pore-pressure prediction for the deepwater subsalt Gulf of Mexico well, Flying Dutchman, located in Green Canyon 511 no. 1 (OCS-G 22971). Two key analog wells penetrated the lower Miocene and have sufficient data to generate pore-pressure profiles. Subsequently, the predrill pore-pressure prediction is found to be in good agreement with the pore pressure estimated from well logs while drilling. During the drilling phase of the Flying Dutchman well, two zones of significant fluid loss and wellbore breathing were encountered and are evaluated as a means of determining the formation types where they are most likely to occur, as well as their related minimum horizontal stress and fracture gradient.


2021 ◽  
Vol 11 (10) ◽  
pp. 3747-3758
Author(s):  
Abdulquadri O. Alabere ◽  
Olayemi K. Akangbe

AbstractFew wells targeting high temperature, high pressure intervals in most tertiary sedimentary basins have achieved their objective in terms of technicalities and cost. Since most shallow targets have been drilled, exploration focus is drifting into deeper plays both onshore and in deep offshore areas. To ensure safe and economic drilling campaigns, pore pressure prediction methodologies used in the region needs to be improved. The research aims at generating and testing a modification of Eaton’s equation fit for high temperature, high pressure intervals on a field. The evolution of pore pressure in the field was established from offset well data by making several crossplots, and fracture gradient was computed using Mathew and Kelly’s equation. Eaton’s equation parameters were then calibrated using several wells until a desired field scale result was achieved when compared with information from already drilled intervals i.e., kicks and RFT data. Seismic velocity data resulting from high density, high resolution velocity analysis done to target deep overpressured intervals were then used to predict 1D pore pressure models at six selected prospect locations. Analyses reveal depths shallower than 3800 m TVD/MSL with geothermal gradient 3.0 °C/100 m and pressure gradient less than 1.50sg EMW are affected mainly by undercompaction; depths greater than 3800 m TVD/MSL with geothermal gradient of 4.1 °C/10 m and pressure gradients reaching 1.82–2.12sg EMW are affected by unloading with a narrow drilling margin for the deep highly pressured prospect intervals. Eaton’s n-exponent was modified to 6, and it proved accurate in predicting high overpressure in the first prospect wells drilled.


2016 ◽  
Author(s):  
Ogochukwu Benyeogor ◽  
Sunday Awe ◽  
Obinna Amah ◽  
Oseme Ugochukwu ◽  
Adeyemi Erinle ◽  
...  

ABSTRACT Natural gas is one of the cleanest energy sources, its uses range from fueling power stations to cooking and heating. Global demand for natural gas is expected to rise in the coming years. Meeting these energy demands means drilling deeper exploration and development wells to access huge volumes of gas present under high pressure and high temperature (HPHT) conditions. Despite the attractiveness of the reward, managing the narrow drilling window between the reservoir pore pressure and the formation fracture gradient has remained a major source of cost escalation and non-productive time on HPHT projects. In order to improve the economics of HPHT projects, technologies like Managed Pressure Drilling and borehole strengthening have been used as a means of mitigating the risks associated with narrow margin drilling, thus enabling a paradigm shift from traditional casing seat selection methodology. In the Niger Delta, it is not uncommon to observe significant jumps in pore pressure values in proximate high pressure formations. The simplification of well designs and successful drilling operations are often challenged by the need to navigate through series of high pressured reservoirs in narrow margin windows. Compliance with process safety requirements requires selection of mud weight that is low enough to prevent mud loss and high enough to overbalance the reservoir pressure. Mud loss induced by formation fracture is often encountered in tight margin drilling, and when this happens, the focus shifts to strengthening the damaged wellbore using various techniques such as pumping chemical resins to seal off the loss zones. Various degrees of results have been achieved when borehole strengthening techniques are deployed with the objective of restoring wellbore integrity in both permeable and non-permeable formations. Successful deployments have resulted in achieving the well objectives safely and cost effectively. This paper details loss of wellbore integrity experienced on an HPHT well in the Niger delta and the wellbore strengthening strategy that was used to restore the strength in a non-permeable formation. It sheds light on how understanding the nature of the fracture, rock lithology as well as proper job execution can restore a damaged wellbore to its previous strengths. A Cost reduction approach to the execution of the strategy is also discussed.


2021 ◽  
Author(s):  
Kory Hugentobler ◽  
Joseph M. Shine ◽  
Alejandro De La Cruz Sasso ◽  
Abdulmalek Shamsan ◽  
Sandip Patil ◽  
...  

Abstract In certain regions of oil and gas operations, lost circulation is a common occurrence, especially when a majority of the openhole exposed during primary cementing is carbonate-based formations. This can lead to lost circulation risks in most applications. To overcome lost circulation risks during primary cementing, a new tailored spacer system shows to improve the cement placement success. The manuscript discusses the quality assurance and performance testing with field cases demonstrating the value contributions of the spacer for achieving zonal isolation requirements as well as the top of cement objectives. The work efforts presented shows a spacer meeting and sometimes showing incremental wellbore strengthening in comparison to the published literature for existing available spacers used to overcome similar lost circulation risks.


Author(s):  
T. M. Seed ◽  
M. H. Sanderson ◽  
D. L. Gutzeit ◽  
T. E. Fritz ◽  
D. V. Tolle ◽  
...  

The developing mammalian fetus is thought to be highly sensitive to ionizing radiation. However, dose, dose-rate relationships are not well established, especially the long term effects of protracted, low-dose exposure. A previous report (1) has indicated that bred beagle bitches exposed to daily doses of 5 to 35 R 60Co gamma rays throughout gestation can produce viable, seemingly normal offspring. Puppies irradiated in utero are distinguishable from controls only by their smaller size, dental abnormalities, and, in adulthood, by their inability to bear young.We report here our preliminary microscopic evaluation of ovarian pathology in young pups continuously irradiated throughout gestation at daily (22 h/day) dose rates of either 0.4, 1.0, 2.5, or 5.0 R/day of gamma rays from an attenuated 60Co source. Pups from non-irradiated bitches served as controls. Experimental animals were evaluated clinically and hematologically (control + 5.0 R/day pups) at regular intervals.


Author(s):  
D.E. Loudy ◽  
J. Sprinkle-Cavallo ◽  
J.T. Yarrington ◽  
F.Y. Thompson ◽  
J.P. Gibson

Previous short term toxicological studies of one to two weeks duration have demonstrated that MDL 19,660 (5-(4-chlorophenyl)-2,4-dihydro-2,4-dimethyl-3Hl, 2,4-triazole-3-thione), an antidepressant drug, causes a dose-related thrombocytopenia in dogs. Platelet counts started to decline after two days of dosing with 30 mg/kg/day and continued to decrease to their lowest levels by 5-7 days. The loss in platelets was primarily of the small discoid subpopulation. In vitro studies have also indicated that MDL 19,660: does not spontaneously aggregate canine platelets and has moderate antiaggregating properties by inhibiting ADP-induced aggregation. The objectives of the present investigation of MDL 19,660 were to evaluate ultrastructurally long term effects on platelet internal architecture and changes in subpopulations of platelets and megakaryocytes.Nine male and nine female beagle dogs were divided equally into three groups and were administered orally 0, 15, or 30 mg/kg/day of MDL 19,660 for three months. Compared to a control platelet range of 353,000- 452,000/μl, a doserelated thrombocytopenia reached a maximum severity of an average of 135,000/μl for the 15 mg/kg/day dogs after two weeks and 81,000/μl for the 30 mg/kg/day dogs after one week.


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