Shear localization sensitivity analysis for Johnson–Cook constitutive parameters on serrated chips in high speed machining of Ti6Al4V

2015 ◽  
Vol 55 ◽  
pp. 63-76 ◽  
Author(s):  
Bing Wang ◽  
Zhanqiang Liu
Keyword(s):  
Sensitivity Analysis ◽  
High Speed ◽  
Shear Localization ◽  
High Speed Machining ◽  
Serrated Chips ◽  
Constitutive Parameters

Microscopic Observation of White Band within Shear Zone of Chip Produced during High Speed Machining of AISI 1045 Hardness Steel

2011 ◽  
Vol 474-476 ◽  
pp. 1292-1295
Author(s):  
Chun Zheng Duan ◽  
Wei Sen Kong ◽  
Zhao Xi Wang ◽  
Min Jie Wang
Keyword(s):  
Deformation Zone ◽  
High Speed ◽  
Chemical Elements ◽  
Adiabatic Shear ◽  
High Speed Machining ◽  
X Ray Diffraction ◽  
Serrated Chip ◽  
White Band ◽  
Aisi 1045 ◽  
Serrated Chips

To study the microstructure of white band is helpful for revealing formation mechanism of serrated chip. This paper investigates the microstructural characteristics of white bandsat primary and second deformation zone within the serrated chips produced during High Speed Machining (HSM) of AISI 1045 hardened steel usingoptical microscope, SEM, TEM, and electron microprobe, X-Ray diffraction. It was found that the white bands within primary and second deformation zone consist of small equiaxed grains which formed due to dynamic recrystallization during adiabatic shear, however, martensitic transformation just only taken place within the white band in second deformation zone. The re-distribution of chemical elements between the composition phases occurred due to the combined effect of adiabatic temperature rise and high speed deformation in formation process of white band. The former is result from adiabatic shear in primary deformation zone during formation of chip, while the latter is caused by the intense shear and friction between tool and chip.

Adiabatic Shear Localization in High Speed Cutting of Hardened Steel

2011 ◽  
Vol 55-57 ◽  
pp. 983-987 ◽  
Author(s):  
Chun Zheng Duan ◽  
Wei Sen Kong ◽  
Zhao Xi Wang ◽  
Min Jie Wang
Keyword(s):  
Shear Band ◽  
High Speed ◽  
Adiabatic Shear Band ◽  
Shear Bands ◽  
Cutting Speed ◽  
Shear Localization ◽  
Adiabatic Shear ◽  
Adiabatic Shear Bands ◽  
High Speed Cutting ◽  
Serrated Chips

The formation and development of adiabatic shear localization in serrated chips have great significance to study of mechanism of high speed cutting. This paper investigates the theory prediction and experimental verification of the critical cutting speed of adiabatic shear localization, distribution of adiabatic shear band in serrated chip and the geometry of adiabatic shear band during high speed cutting of hardened steel. The results indicated that the theoretical prediction of critical cutting speed is consistent with the experimental results.With the increase of cutting speed, the width and spacing of adiabatic shear bands in the serrated chips decrease linearly. There are two types of adiabatic shear bands during the formation and development of adiabatic shear localization, i.e. the deformation shear band and the transformed shear band.

Tool wear in high speed machining

2000 ◽  
Vol 10 (PR9) ◽  
pp. Pr9-541-Pr9-546 ◽  
Author(s):  
A. Molinari ◽  
M. Nouari
Keyword(s):  
Tool Wear ◽  
High Speed ◽  
High Speed Machining

ANACONDA ALLOY 360

Alloy Digest ◽  
1982 ◽  
Vol 31 (11) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Physical Properties ◽  
High Speed ◽  
Heat Treating ◽  
High Speed Machining ◽  
Copper Base ◽  
Screw Machine ◽  
Medium Strength ◽  
Machining Operations ◽  
Strength And Ductility

Abstract ANACONDA Alloy 360 is a leaded brass and is the alloy most often used for high-speed machining operations; it fills most of the needs for such purposes. Alloy 360 is the standard free-cutting brass and its machinability has become the standard by which all other copper-base alloys are rated. It has medium strength and ductility. Alloy 360 is used for hardware such as gears and pinions where excellent machinability is of prime importance and for all types of automatic high-speed screw-machine products. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Cu-447. Producer or source: Anaconda American Brass Company.

Sign in / Sign up

Export Citation Format

Share Document