Effect of periodic in situ deposition of silica layer on the long term operation of a micro-gas turbine

2011 ◽  
Vol 206 (1) ◽  
pp. 117-123 ◽  
Author(s):  
Min Tae Kim ◽  
Doo Soo Kim
Author(s):  
Toshiaki Abe ◽  
Takashi Sugiura ◽  
Shuji Okunaga ◽  
Katsuhiro Nojima ◽  
Yasukata Tsutsui ◽  
...  

This paper presents an overview of a development project involving industrial cogeneration technology using 8,000-kW class hybrid gas turbines in which both metal and ceramics are used in parts subject to high temperatures in order to achieve high efficiency and low pollution. The development of hybrid gas turbines focuses mainly on the earlier commercialization of the turbine system. Stationary parts such as combustor liners, transition ducts, and first-stage turbine nozzles (stationary blades) are expected to be fabricated from ceramics. The project aims at developing material for these ceramic parts that will have a superior resistance to heat and oxidation. The project also aims at designing and prototyping a hybrid gas turbine system to analyze the operation in order to improve the performance. Furthermore, the prototyped hybrid gas turbine system will be tested for long-term operation (4,000 hours) to verify that the system can withstand commercialization. Studies will be conducted to ensure that the system’s soundness and reliability are sufficient for industrial cogeneration applications.


Author(s):  
Sergey A. Ivanov ◽  
Alexander I. Rybnikov

Criteria for remaining life estimation and methods for enhancing fatigue resistance of heavy-duty gas turbine bucket metal are based on the analysis of changes in the structure and properties of metal after long-term operation. High-cycle fatigue (HCF) resistance is shown to be a decisive characteristic in the residual life estimation of turbine buckets after operation over 100,000 hours. The tests of the buckets from cast and wrought nickel-based alloys after long-term operation demonstrated decreasing of fatigue strength by up to 25%. The metal structure in operation undergoes notable deterioration mainly in phase redistribution. The size and configuration of metal phases are changing also. It caused the changes in metal properties. The decrease of the bucket fatigue strength correlates with the decrease of metal ductility. The reconditioning heat treatment resulted in restoring mechanical properties of metal. The fatigue resistance also increased nearly to the initial level. The influence of operational factors on bucket fatigue strength deterioration has been established. The mechanical damages on bucket airfoil may decrease the fatigue resistance. We found the correlation of endurance limit and damages depth. The procedures for metal properties recovering and buckets service life substantial extension have been developed. It has resulted in the extension of the buckets service life by up to 50% over the assigned life in gas turbines operated by Gazprom.


2020 ◽  
Author(s):  
Karol Jedrzejczak ◽  
Marcin Kasztelan ◽  
Jacek Szabelski ◽  
Przemysław Tokarski ◽  
Jerzy Orzechowski ◽  
...  

<p>The BSUIN (Baltic Sea Underground Innovation Network) aims to enhance the accessibility of the underground laboratories in the Baltic Sea region for innovation, business and science. One of the BSUIN project activities is characterization of natural background radiation (NBR) in underground facilities. A specific type of NRB is neutron radiation, whose measurement requires specific instruments and long-term exposure in-situ, in heavy underground conditions.</p><p>In this talk the method of natural neutron radiation background will be presented as well as results of pilot measurements in several underground locations. In order to make this measurements, a measuring setup was designed and made. The setup design is closely matched to the task: the setup is scalable in a wide range, completely remotely controlled (via the Internet) and capable of long-term operation (months).</p><p>The pilot measurements were performed in Callio Lab, Pyhäsalmi, Finland, (4100 m w.e.), in Reiche Zeche mine in Freiberg, Germany (410 m w.e.) and in Experimental Mine “Barbara” in Mikołów, Poland (100 m w.e).</p>


1999 ◽  
Vol 121 (4) ◽  
pp. 798-803 ◽  
Author(s):  
Toshiyuki Osada ◽  
Takashi Kawakami ◽  
Tadashi Yokoi ◽  
Yoshinobu Tsujimoto

ISO 10816-3 (a new standard of International Organization for Standardization) was established as vibration criteria for industrial rotating machinery based on the bearing housing vibration in situ. The appropriateness of the application of the proposed vibration criteria to pumps was discussed and studied by a work group in Japan. For the assessment, the data of vibration level in field were measured, and the effects of driver output, rotational speed, and pump type were studied. This paper describes the applicability of the new ISO criteria to the evaluation of vibration level of pumps, based on the results of the field measurements. It was found that the new boundaries of evaluation zones, which are acceptable for unrestricted long-term operation of pumps, are quite appropriate and satisfactory.


2014 ◽  
Vol 70 (9) ◽  
pp. 1540-1547 ◽  
Author(s):  
Shengpin Li ◽  
Guoxin Huang ◽  
Xiangke Kong ◽  
Yingzhao Yang ◽  
Fei Liu ◽  
...  

In situ remediation of ammonium-contaminated groundwater is possible through a zeolite permeable reactive barrier (PRB); however, zeolite's finite sorption capacity limits the long-term field application of PRBs. In this paper, a pilot-scale PRB was designed to achieve sustainable use of zeolite in removing ammonium (NH4+-N) through sequential nitrification, adsorption, and denitrification. An oxygen-releasing compound was added to ensure aerobic conditions in the upper layers of the PRB where NH4+-N was microbially oxidized to nitrate. Any remaining NH4+-N was removed abiotically in the zeolite layer. Under lower redox conditions, nitrate formed during nitrification was removed by denitrifying bacteria colonizing the zeolite. During the long-term operation (328 days), more than 90% of NH4+-N was consistently removed, and approximately 40% of the influent NH4+-N was oxidized to nitrate. As much as 60% of the nitrate formed in the PRB was reduced in the zeolite layer after 300 days of operation. Removal of NH4+-N from groundwater using a zeolite PRB through bacterial nitrification and abiotic adsorption is a promising approach. The zeolite PRB has the advantage of achieving sustainable use of zeolite and immediate NH4+-N removal.


Author(s):  
Ryozo Tanaka ◽  
Testuo Tastumi ◽  
Yoshihiro Ichikawa ◽  
Koji Sanbonsugi

Based on the successful results of the Japanese national project for 300 kW ceramic gas turbine(CGT302) development (this project was finished in March 1999), the Ministry of International Trade and Industry (MITI) started “Research and Development on Practical Industrial Co-generation Technology” project in August 1999. The objective of this project is to encourage prompt industrial applications of co-generation technology that employs hybrid gas turbines (HGT; using both metal and ceramic parts in its high-temperature section) by confirming its soundness and reliability. The development activities are performed through material evaluation tests and long-term operation tests for the HGT of the medium size (8,000-kW class). It is expected that the development can realize low pollution and reducing the emission of CO2 with highly efficient use of energy. The HGT will be developed by applying ceramic components to an existing commercial 7,000-kW class gas turbine. The development targets are thermal efficiency of 34% or higher, output of 8,000-kW class, inlet temperature of 1250deg-C, and 4,000hrs of operation period for confirmation of reliability. The HGT for long-term evaluation tests and the test plant are under development. This paper gives the summary of last year’s developments in the HGT project.


Author(s):  
Isashi Takehara ◽  
Tetsuo Tatsumi ◽  
Yoshihiro Ichikawa

The Japanese Ceramic Gas Turbine (CGT) research and development program (FY1988–1998) as a part of the New Sunshine Project funded by the Ministry of International Trade and Industry (MITI) was completed in March 1999. Kawasaki Heavy Industries, Ltd. (KM) participated in this research program from the beginning and developed a twin-shaft CGT with a recuperator, designated as the “CGT302”. The purposes of this program were: 1) to achieve both a high efficiency and low pollutant emissions level using ceramic components, 2) to prove a multi-fuel capability to be used in co-generation systems, and 3) to demonstrate long-term operation. The targets of this program were: i) to achieve a thermal efficiency of over 42% at a turbine inlet temperature (TIT) of 1350°C, ii) to keep its emissions within the regulated value by the law, and iii) to demonstrate continuous operation for more than a thousand hours at 1200°C TIT. The CGT302 has successfully attained its targets. In March 1999 the CGT302 recorded 42.1% thermal efficiency, and 31.7 ppm NOx emissions (O2 = 16%) at 1350°C TIT. At this time it had also accumulated over two thousand hours operation at 1200°C. In this paper, we summarize the development of the CGT302.


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