scholarly journals Numerical assessment of cavitation erosion risk using incompressible simulation of cavitating flows

Wear ◽  
2021 ◽  
Vol 464-465 ◽  
pp. 203529 ◽  
Author(s):  
Mohammad Hossein Arabnejad ◽  
Urban Svennberg ◽  
Rickard E. Bensow
Author(s):  
Mohammad Hossein Arabnejad ◽  
Urban Svennberg ◽  
Rickard E. Bensow

Abstract In this paper, the risk of cavitation erosion is assessed in a commercial water-jet pump using a recently developed numerical erosion assessment method by Arabnejad et al. [1]. This assessment is performed for two flow conditions with different cavitation erosion risk according to the experimental paint tests and the high erosion risk areas identified by the method are compared with the experimental results. This comparison shows that the applied method is capable of both identifying the regions of high erosion risk and also capturing the difference between the cavitation erosion risk in the two studied conditions. The latter capability of the numerical assessment method, which has not been reported in the literature for other published methods, is one step forward toward the application of the method in the design process of hydraulic machines. Furthermore, the numerical results are analysed to explain the reasons for different erosion risk in the two conditions. This analysis reveals that this difference is mostly related to the stronger flow non-uniformities entering the rotor in the most erosive condition. Using the numerical results, one reason behind these stronger nonuniformities is identified to be the stronger bursting of vortices shed from the shaft in the most erosive condition.


Volume 3 ◽  
2004 ◽  
Author(s):  
B. Bachert ◽  
M. Dular ◽  
S. Baumgarten ◽  
G. Ludwig ◽  
B. Stoffel

The experimental results, which will be presented in this paper, demonstrate the significant influence of the flow velocity, respectively the rotational speed, on the erosive aggressiveness of cavitating flows. On two of the three investigated test objects, cavitation erosion can only be observed in the initial stage by the so-called pit-count evaluation method. Developed erosion with mass loss is impossible to measure because of the very long duration until mass loss appears. The third test rig generates a very aggressive type of cavitation, so that mass loss, depending on the tested material, will appear after relatively short durations. In addition, the initial stage of cavitation erosion can be observed. Three different techniques were applied to investigate cavitation erosion in the initial and developed stage. Thereby, the capability of methods to quantify erosive effects in dependence of influencing operating parameters has been proven.


2011 ◽  
Vol 110-116 ◽  
pp. 2754-2761
Author(s):  
Razieh Jalalabadi ◽  
Norouz Mohammad Nouri

Cavitation, usually known as a destructive phenomenon, involves turbulent unsteady two-phase flow. Having such features, cavitating flows have been turned to a challenging topic in numerical studies and many researches are being done for better understanding of bubbly flows and proposing solutions to reduce its consequent destructive effects. Aeration may be regarded as an effective protection against cavitation erosion in many hydraulic structures, like gated tunnels. The paper concerns numerical simulation of flow in discharge gated tunnel of a dam using RNG model coupled with the volume of fluid (VOF) method and the zone which is susceptible of cavitation inception in the tunnel is predicted. Then a vent is considered in the mentioned zone for aeration and the numerical simulation is done again to study the effects of aeration. The results show that aeration is an impressively useful method to exclude cavitation in mentioned tunnels.


2014 ◽  
Vol 136 (4) ◽  
Author(s):  
Zi-ru Li ◽  
Mathieu Pourquie ◽  
Tom van Terwisga

An assessment of the cavitation erosion risk by using a contemporary unsteady Reynolds-averaged Navier–Stokes (URANS) method in conjunction with a newly developed postprocessing procedure is made for an NACA0015 hydrofoil and an NACA0018-45 hydrofoil, without the necessity to compute the details of the actual collapses. This procedure is developed from detailed investigations on the flow over a hydrofoil. It is observed that the large-scale structures and typical unsteady dynamics predicted by the URANS method with the modified shear stress transport (SST) k-ω turbulence model are in fair agreement with the experimental observations. An erosion intensity function for the assessment of the risk of cavitation erosion on the surface of hydrofoils by using unsteady RANS simulations as input is proposed, based on the mean value of the time derivative of the local pressure that exceeds a certain threshold. A good correlation is found between the locations with a computed high erosion risk and the damage area observed from paint tests.


2013 ◽  
Vol 135 (1) ◽  
Author(s):  
R. Fortes-Patella ◽  
G. Challier ◽  
J. L. Reboud ◽  
A. Archer

An original approach based on energy balance between vapor bubble collapse, emitted pressure wave, and neighboring solid wall response was proposed, developed, and tested to estimate the aggressiveness of cavitating flows. In the first part of the work, to improve a prediction method for cavitation erosion (Fortes-Patella and Reboud, 1998, “A New Approach to Evaluate the Cavitation Erosion Power,” ASME J. Fluids Eng., 120(2), pp. 335–344; Fortes-Patella and Reboud, 1998, “Energetical Approach and Impact Efficiency in Cavitation Erosion,” Proceedings of Third International Symposium on Cavitation, Grenoble, France), we were interested in studying the pressure waves emitted during bubble collapse. The radial dynamics of a spherical vapor/gas bubble in a compressible and viscous liquid was studied by means of Keller's and Fujikawa and Akamatsu's physical models (Prosperetti, 1994, “Bubbles Dynamics: Some Things we did not Know 10 Years Ago,” Bubble Dynamics and Interface Phenomena, Blake, Boulton-Stone, Thomas, eds., Kluwer Academic Publishers, Dordrecht, the Netherlands, pp. 3–15; Fujikawa and Akamatsu, 1980, “Effects of Non-Equilibrium Condensation of Vapor on the Pressure Wave Produced by Collapse of a Bubble in Liquid,” J. Fluid Mech., 97(3), pp. 481–512). The pressure amplitude, the profile, and the energy of the pressure waves emitted during cavity collapses were evaluated by numerical simulations. The model was validated by comparisons with experiments carried out at Laboratoire Laser, Plasma et Procédés Photoniques (LP3-IRPHE) (Marseille, France) with laser-induced bubble (Isselin et al., 1998, “Investigations of Material Damages Induced by an Isolated Vapor Bubble Created by Pulsed Laser,” Proceedings of Third International Symposium on Cavitation, Grenoble, France; Isselin et al., 1998, “On Laser Induced Single Bubble Near a Solid Boundary: Contribution to the Understanding of Erosion Phenomena,” J. Appl. Phys., 84(10), pp. 5766–5771). The efficiency of the first collapse ηwave/bubble (defined as the ratio between pressure wave energy and initial bubble potential energy) was evaluated for different bubble collapses. For the cases considered of collapse in a constant-pressure field, the study pointed out the strong influence of the air contents on the bubble dynamics, on the emitted pressure wave characteristics, and on the collapse efficiency. In the second part of the study, the dynamic response and the surface deformation (i.e., pit profile and pit volume) of various materials exposed to pressure wave impacts was simulated making use of a 2D axisymmetric numerical code simulating the interaction between pressure wave and an elastoplastic solid. Making use of numerical results, a new parameter β (defined as the ratio between the pressure wave energy and the generated pit volume) was introduced and evaluated for three materials (aluminum, copper, and stainless steel). By associating numerical simulations and experimental results concerning pitted samples exposed to cavitating flows (volume damage rate), the pressure wave power density and the flow aggressiveness potential power were introduced. These physical properties of the flow characterize the cavitation intensity and can be related to the flow hydrodynamic conditions. Associated to β and ηwave/bubble parameters, these power densities appeared to be useful tools to predict the cavitation erosion power.


Author(s):  
De Ming Wang ◽  
Jaehoon Han ◽  
David Greif ◽  
Iztok Zun ◽  
Matjaz Perpar

In this paper we report progress toward developing advanced cavitation models with Eulerian multifluid method. The bubble number density and the interfacial area equations are introduced into the general framework of multifluid method for multiphase cavitating flows in order to account for the variable size nature of the bubble distribution. The physical models for bubble breakup and coalescence are based on the work by Ishii group’s work in recent years. Simulation results of a cavitating flow are compared with the corresponding experimental data, which include the bubble size distribution, bubble volume fraction and bubble number density. The ability of predicting bubble distribution characteristics is particularly useful as an input for cavitation erosion analysis.


2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Themistoklis Melissaris ◽  
Norbert Bulten ◽  
Tom J. C. van Terwisga

In the maritime industry, cavitation erosion prediction becomes more and more critical, as the requirements for more efficient propellers increase. Model testing is yet the most typical way a propeller designer can, nowadays, get an estimation of the erosion risk on the propeller blades. However, cavitation erosion prediction using computational fluid dynamics (CFD) can possibly provide more information than a model test. In the present work, we review erosion risk models that can be used in conjunction with a multiphase unsteady Reynolds‐averaged Navier–Stokes (URANS) solver. Three different approaches have been evaluated, and we conclude that the energy balance approach, where it is assumed that the potential energy contained in a vapor structure is proportional to the volume of the structure, and the pressure difference between the surrounding pressure and the pressure within the structure, provides the best framework for erosion risk assessment. Based on this framework, the model used in this study is tested on the Delft Twist 11 hydrofoil, using a URANS method, and is validated against experimental observations. The predicted impact distribution agrees well with the damage pattern obtained from paint test. The model shows great potential for future use. Nevertheless, it should further be validated against full scale data, followed by an extended investigation on the effect of the driving pressure that leads to the collapse.


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