Computer Aided Design of Multi-Stage Cold Forging Process: Load Peaks and Strain Distribution Evaluation

CIRP Annals ◽  
1987 ◽  
Vol 36 (1) ◽  
pp. 145-148 ◽  
Author(s):  
P. Bariani ◽  
E. Benuzzi ◽  
W.A. Knight ◽  
F. Jovane
2013 ◽  
Vol 554-557 ◽  
pp. 372-382
Author(s):  
Mariusz Skóra ◽  
Stanislaw Weglarczyk ◽  
Jan Kusiak ◽  
Maciej Pietrzyk

Computer aided design of the manufacturing technology for anchors is presented in the paper. Evaluation of applicability of various materials for anchors, as well as analysis of the influence of process parameters on the in use properties of product, were the objectives of the research. In the material part, bainitic steels were considered as an alternative for the commonly used C-Mn steels. Possibility of elimination of the heat treatment was evaluated. Rheological models for the investigated steels were developed and implemented into the finite element code for simulations of drawing and multi stage forging. Criteria for the selection of the best manufacturing chain composed dimensional accuracy, tool life and product properties. Industrial trials were performed for the selected cycle and the efficiency of this cycle was evaluated. Finally, simulations of the in use behaviour of the anchor-concrete joint were performed. On the basis of the simulations the optimization task using strength of the joint as the objective function was formulated


2019 ◽  
Vol 1418 ◽  
pp. 012001 ◽  
Author(s):  
L Ramírez-Carvajal ◽  
G Sierra-Peñaranda ◽  
K Puerto-López ◽  
D Guevara-Ibarra

2014 ◽  
Vol 626 ◽  
pp. 541-547 ◽  
Author(s):  
Chang Cheng Chen ◽  
Yi Xuan Qiu

This paper proposes an integrated computer-aided design and computer-aided manufacturing procedure to produce the forging die for experiment, and the forging formability of micro stepped gear was explored. In the forging process, this paper proposes a novel hybrid forging method with a single die set which would execute two forging stages including the first stage of Upsetting and the second stage of Clamping type Gear forging. In the case study, the materials were fully filled into tooth cavity of small gear of module 0.12mm. On the other hand, the estimated unfilled rate of bigger gear is less 8 to 12%, showing this method is exactly feasible.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Marek Hawryluk ◽  
Marcin Rychlik ◽  
Jacek Ziemba ◽  
Katarzyna Jasiak ◽  
Filip Lewandowski ◽  
...  

Abstract The study concerns a comprehensive analysis of a multistage hot-die forging on hammers, in order to produce a yoke-type forging, used as a component of excavator power transmission systems. The investigations were conducted with the aim to analyze and identify the sensitive areas in the process and then improve the currently implemented forging technology by using finite element (FE) simulation. QuantorForm (the developer of the QForm program) has developed a thermomechanical numerical model for the production of forked forging. The software Computer-Aided Three-Dimensional Interactive Application (CATIA) was used to develop and build Computer-Aided Design (CAD) models of forging tools. As a result of the numerical simulations, the plastic deformations and temperature distributions for the forgings and tools were obtained, and the force courses during the forging process were analyzed. The obtained results enabled a thorough analysis of the forging process, including identification of potential forging defects (laps) as well as those tool areas that are the most loaded and exposed to damage. On this basis, changes were implemented in the production process, which allowed for the improvement of the currently implemented technology and obtaining the corrected forgings.


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