Air-Hardening Die-Forged Con-Rods—Achievable Mechanical Properties of Bainitic and Martensitic Concepts

Three air-hardening forging steels are presented, concerning their microstructure and their mechanical properties. The materials have been produced industrially and achieve either bainitic or martensitic microstructures by air-cooling directly from the forging heat. The bainitic steels are rather conservative steel concepts with an overall alloy concentration of approximately 3 wt.%, while the martensitic concept is alloyed with 4 wt.% manganese (and additional elements), and therefore belongs to the recently developed steel class of medium manganese steels. The presented materials achieve high strengths (YS: 720 MPa to 850 MPa, UTS: 1055 MPa to 1350 MPa), good elongations (Au: 4.0 MPa to 5.9 MPa, At: 12.3 MPa to 14.9 MPa), and impact toughnesses (up to 37 J) in the air-hardened condition. It is shown that air-hardened steels achieve properties close to standard Q + T steels, while being produced with a significantly reduced heat treatment.

Enhanced Strength and Ductility by Introducing Nanobainitic Ferrite in Bainitic Steel Used in Sports Equipment

The mechanical properties of carbide-free bainitic steels used in sports equipment were investigated. The nanobainitic ferrite was introduced in bainitic steel to enhance the stability of blocky retained austenite (RA). The blocky RA formed in bainitic austempering process was coarse and led to poor mechanical properties. By introducing the nanobainitic ferrite into blocky RA, the yield strength was improved remarkably, which was increased from 706 to 1180 MPa. Furthermore, the total elongation was almost twice the value compared to the traditional bainitic treatment. The improved mechanical properties were attributed to the enhanced stability of blocky RA. Furthermore, the increased carbon content in RA derived from the carbon dissolved in bainitic ferrite and the carbon trapped in dislocation or Cottrell atmosphere.

The qualitative–quantitative approach to microstructural characterization of nanostructured bainitic steels using electron microscopy methods

Both qualitative and quantitative analyses play a key role in the microstructural characterization of nanobainitic steels focused on their mechanical properties. This research demonstrates various methods of microstructure analysis using transmission electron microscopy (TEM), scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD) techniques, taking into account these two approaches. The structural constituents have been qualitatively characterized using TEM and selected area electron diffraction (SAED), together with quantitative analysis based on the misorientation angle (EBSD). Besides, quantitative measurement of austenite with both blocky and film-like morphologies has been carried out. Due to the scale of nanostructured bainite, it is also important to control the thickness of bainitic ferrite and film-like austenite; hence, a method for measuring their thickness is presented. Finally, the possibility of measuring the prior-austenite grain size by the EBSD method is also demonstrated and compared with the conventional grain boundary etching method. The presented methods of qualitative and quantitative analyses form a complementary procedure for the microstructural characterization of nanoscale bainitic steels.

Application of Artificial Neural Network to the Prediction of Tensile Properties in High-Strength Low-Carbon Bainitic Steels

An artificial neural network (ANN) model was designed to predict the tensile properties in high-strength, low-carbon bainitic steels with a focus on the fraction of constituents such as PF (polygonal ferrite), AF (acicular ferrite), GB (granular bainite), and BF (bainitic ferrite). The input parameters of the model were the fraction of constituents, while the output parameters of the model were composed of the yield strength, yield-to-tensile ratio, and uniform elongation. The ANN model to predict the tensile properties exhibited a higher accuracy than the multi linear regression (MLR) model. According to the average index of the relative importance for the input parameters, the yield strength, yield-to-tensile ratio, and uniform elongation could be effectively improved by increasing the fraction of AF, bainitic microstructures (AF, GB, and BF), and PF, respectively, in terms of the work hardening and dislocation slip behavior depending on their microstructural characteristics such as grain size and dislocation density. The ANN model is expected to provide a clearer understanding of the complex relationships between constituent fraction and tensile properties in high-strength, low-carbon bainitic steels.

Nano-Bainitic Steels: Acceleration of Transformation by High Aluminum Addition and Its Effect on Their Mechanical Properties

Additions of 3 and 5 wt.% Al have been investigated as a low-cost method for transformation acceleration in nano-bainitic steels. For both Al contents, two groups of steels with C-content in the range ~0.7 to ~0.95 wt.% were studied. Thermodynamic and physical simulations were used in alloy and heat treatment design. Characterization was performed via dilatometry, scanning and transmission electron microscopy, Synchrotron X-ray diffraction, and tensile and impact testing. Fast bainitic-transformation time-intervals ranging from 750–4600 s were recorded and tensile strengths up to 2000 MPa at a ductility of ~10 elongation percent were attainable for the 3 wt.% Al group at an austempering temperature of 265 °C. Higher Al additions were found to perform better than their lower Al counterparts as the austempering temperature is dropped. However, Al lowered the austenite stability, increased the martensite start temperature, austenitization temperatures and, consequently, the prior austenite grain size, as well as limiting the austempering temperatures to higher ones. Additionally, the lowered austenite stability coupled with higher additions of hardenability elements (here carbon) to maintain the martensite start at around 300 °C, causing the 5 wt.% Al group to have a large amount of low stability retained austenite (and consequently brittle martensite) in their microstructure, leading to a low elongation of around 5%.

Effect of Short-Term Low-Temperature Austempering on the Microstructure and Abrasive Wear of Medium-Carbon Low-Alloy Steel

Nano-bainitic steels have attracted great attention for good wear resistance. In this research, a medium-carbon low-alloyed steel was austempered at a low temperature close to its martensite-start temperature for various times to obtain mixed microstructure of nano-bainite, martensite and retained austenite. The austempered samples were characterised comprehensively by field-emission SEM and quantitative XRD. Its two-body abrasive wear property was evaluated by sliding on a SiC abrasive disc. The results revealed the formation of initial nano-width carbide-free bainitic ferrite (BF) after austempering by 10 min, whereas the BF size and amount both increased with the austempering time. The austempered samples exhibited wear coefficients lower than the quenched martensitic sample by up to 50%. SEM and TEM observations showed wear mechanisms of micro-cutting and ploughing deformation, including the formation of a nano-laminate top layer and bending deformation in the subsurface multiphase microstructure. The decreased wear loss was attributed to the role of retained austenite in the increased plasticity. Graphic abstract