scholarly journals An empirical survey on the influence of machining parameters on tool wear in diamond turning of large single-crystal silicon optics

2001 ◽  
Vol 25 (4) ◽  
pp. 247-257 ◽  
Author(s):  
D.Krulewich Born ◽  
W.A. Goodman
Keyword(s):  
Tool Wear ◽  
Single Crystal ◽  
Single Crystal Silicon ◽  
Diamond Turning ◽  
Machining Parameters ◽  
Large Single Crystal ◽  
Crystal Silicon ◽  
Empirical Survey ◽  
Silicon Optics

Optimization of Cutting Parameters for High Speed End Milling of Single Crystal Silicon by Diamond Coated Tools with Compressed Air Blowing Using RSM

2012 ◽  
Vol 576 ◽  
pp. 46-50 ◽  
Author(s):  
M.A. Mahmud ◽  
A.K.M. Nurul Amin ◽  
M.D. Arif
Keyword(s):  
Single Crystal ◽  
High Speed ◽  
End Milling ◽  
Single Crystal Silicon ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Crystal Silicon ◽  
Design Expert ◽  
Coated Tools ◽  
Optimization Of Cutting Parameters

This paper presents the thorough experimental analysis on high speed end milling of single crystal silicon using diamond coated tools. Experiments were conducted on CNC milling machine. The design of the experiments was based on the central composite design (CCD) technique of Design Expert software. Response Surface Methodology (RSM) was used to develop mathematical imperial model to establish a correlation between machining parameters (cutting speed, feed and depth of cut) and machined surface roughness in high speed end milling of single crystal silicon using 2mm diameter diamond coated tools. The optimum machining parameters were determined using the optimization tool of Design Expert software based on the desirability function. Finally, confirmation tests were performed to validate the developed model.

Simulation Study of Cutting Forces, Stresses and Temperature during Nanometric Cutting of Single Crystal Silicon

2011 ◽  
Vol 496 ◽  
pp. 223-228 ◽  
Author(s):  
Saurav Goel ◽  
Xi Chun Luo ◽  
R.L. Reuben ◽  
Waleed Bin Rashid ◽  
Ji Ning Sun
Keyword(s):  
Single Crystal ◽  
Cutting Forces ◽  
Diamond Tool ◽  
Single Crystal Silicon ◽  
Potential Energy Function ◽  
Diamond Turning ◽  
Limiting Factor ◽  
Crystal Silicon ◽  
Realistic Potential ◽  
Ductile Regime Machining

Wear of diamond tool has always been a limiting factor in ductile regime machining of large size silicon components. In order to understand the tool wear phenomena, it is non-trivial to know the process outputs especially cutting forces, stresses and temperature during nanometric turning. In this paper, a realistic potential energy function has been deployed through molecular dynamic (MD) simulation, to simulate the process outputs of single diamond turning operation against single crystal silicon. The simulation result suggests that wear mechanism of diamond tool is fundamentally governed by these process parameters and thus critical.

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