The ALPHET Project: a New Approach to Improve the Lifing Methodology for Thermocouple Probes used in Gas Turbines

Author(s):  
M. Scervini ◽  
C. Rae ◽  
R. Paget ◽  
M. Rudkin ◽  
S. O'Dell ◽  
...  
Keyword(s):  
2004 ◽  
Vol 127 (4) ◽  
pp. 351-361 ◽  
Author(s):  
D. F. Shi ◽  
L. S. Qu ◽  
N. N. Gindy

Vibration monitoring and diagnosis of rotating machinery is an important part of a predictive maintenance program to reduce operating and maintenance costs. In order to improve the efficiency and accuracy of diagnosis, the general interpolated fast Fourier transform (GIFFT) is introduced in this paper. In comparison to present interpolated fast Fourier transform, this new approach can deal with any type of window functions and possesses high accuracy and robust performance, especially coping with a small number of sampling points. Then, for the purpose of rotating machinery diagnosis, the harmonic vibration ellipse and orbit is reconstructed based on the GIFFT to extract the features of faults and remove the interference from environmental noise and some irrelevant components. This novel scheme is proving to be very effective and reliable in diagnosing several types of malfunctions in gas turbines and compressors and characterizing of the transient behavior of rotating machinery in the run-up stage.


Author(s):  
John R. Gaston ◽  
W. Brian Piercy ◽  
C. Scott Harclerode

The Olefins Unit that is the subject of this case study has been operating for 25 years. Recently, the unit initiated a control system retrofit program to increase availability, save energy, and improve access to operating information. New control systems were installed on the ethylene, propylene and furnace gas compressor trains. The gas compression equipment consists of single and multi-case compressor trains driven by steam and gas turbines and electric motors. Significant control system improvements were made to the turbine/compressor speed/load regulation and temperature limiting. The systems also execute “safety system” logic for process and machinery protection. In addition to integrated turbine compressor control, the strategy that incorporates all control functions for the entire compresor train, a new anti-surge algorithm is included. To meet more stringent availability requirements imposed by integration, a triple modular redundant (TMR) system structure is employed. The surge algorithm described in this paper accurately predicts where surge occurs, regardless of changes in gas composition and conditions (e.g., molecular weight, temperature, etc.), and allows the integrated controls to compensate accordingly. A PC workstation-based operator display is provided for enhanced operator awareness of machinery conditions. This paper describes the requirements and implementation of this new approach to control.


Author(s):  
Enzo Losi ◽  
Mauro Venturini ◽  
Lucrezia Manservigi ◽  
Giuseppe Fabio Ceschini ◽  
Giovanni Bechini

Abstract Nowadays, gas turbines (GTs) are equipped with an increasing number of sensors, of which the acquired data are used for monitoring and diagnostic purposes. Therefore, anomaly detection in sensor time series is a crucial aspect for raw data cleaning, in order to identify accurate and reliable data. To this purpose, a novel methodology based on Bayesian hierarchical models (BHMs) is proposed in this paper. The final aim is the exploitation of information held by a pool of observations from redundant sensors as knowledge base to generate statistically consistent measurements according to input data. In this manner, it is possible to simulate a “virtual” healthy sensor, also known as digital twin, to be used for sensor fault identification. The capability of the novel methodology based on BHM is assessed by using field data with two types of implanted faults, i.e., spikes and bias faults. The analyses consider different numbers of faulty sensors within the pool and different fault magnitudes. In this manner, different levels of fault severity are investigated. The results demonstrate that the new approach is successful in most fault scenarios for both spike and bias faults and provide guidelines to tune the detection criterion based on the morphology of the available data.


Author(s):  
Enzo Losi ◽  
Mauro Venturini ◽  
Lucrezia Manservigi ◽  
Giuseppe Fabio Ceschini ◽  
Giovanni Bechini

Abstract Nowadays, gas turbines are equipped with an increasing number of sensors, of which the acquired data are used for monitoring and diagnostic purposes. Therefore, anomaly detection in sensor time series is a crucial aspect for raw data cleaning, in order to identify accurate and reliable data. To this purpose, a novel methodology based on Bayesian Hierarchical Models (BHMs) is proposed in this paper. The final aim is the exploitation of information held by a pool of observations from redundant sensors as knowledge base to generate statistically consistent measurements according to input data. In this manner, it is possible to simulate a “virtual” healthy sensor, also known as digital twin, to be used for sensor fault identification. The capability of the novel methodology based on BHM is assessed by using field data with two types of implanted faults, i.e. spikes and bias faults. The analyses consider different numbers of faulty sensors within the pool and different fault magnitudes, so that different levels of fault severity can be investigated. The results demonstrate that the new approach is successful in most fault scenarios for both spike and bias faults and provide guidelines to tune the detection criterion based on the morphology of the available data.


1999 ◽  
Vol 173 ◽  
pp. 185-188
Author(s):  
Gy. Szabó ◽  
K. Sárneczky ◽  
L.L. Kiss

AbstractA widely used tool in studying quasi-monoperiodic processes is the O–C diagram. This paper deals with the application of this diagram in minor planet studies. The main difference between our approach and the classical O–C diagram is that we transform the epoch (=time) dependence into the geocentric longitude domain. We outline a rotation modelling using this modified O–C and illustrate the abilities with detailed error analysis. The primary assumption, that the monotonity and the shape of this diagram is (almost) independent of the geometry of the asteroids is discussed and tested. The monotonity enables an unambiguous distinction between the prograde and retrograde rotation, thus the four-fold (or in some cases the two-fold) ambiguities can be avoided. This turned out to be the main advantage of the O–C examination. As an extension to the theoretical work, we present some preliminary results on 1727 Mette based on new CCD observations.


Author(s):  
V. Mizuhira ◽  
Y. Futaesaku

Previously we reported that tannic acid is a very effective fixative for proteins including polypeptides. Especially, in the cross section of microtubules, thirteen submits in A-tubule and eleven in B-tubule could be observed very clearly. An elastic fiber could be demonstrated very clearly, as an electron opaque, homogeneous fiber. However, tannic acid did not penetrate into the deep portion of the tissue-block. So we tried Catechin. This shows almost the same chemical natures as that of proteins, as tannic acid. Moreover, we thought that catechin should have two active-reaction sites, one is phenol,and the other is catechole. Catechole site should react with osmium, to make Os- black. Phenol-site should react with peroxidase existing perhydroxide.


Author(s):  
K. Chien ◽  
R. Van de Velde ◽  
I.P. Shintaku ◽  
A.F. Sassoon

Immunoelectron microscopy of neoplastic lymphoma cells is valuable for precise localization of surface antigens and identification of cell types. We have developed a new approach in which the immunohistochemical staining can be evaluated prior to embedding for EM and desired area subsequently selected for ultrathin sectioning.A freshly prepared lymphoma cell suspension is spun onto polylysine hydrobromide- coated glass slides by cytocentrifugation and immediately fixed without air drying in polylysine paraformaldehyde (PLP) fixative. After rinsing in PBS, slides are stained by a 3-step immunoperoxidase method. Cell monolayer is then fixed in buffered 3% glutaraldehyde prior to DAB reaction. After the DAB reaction step, wet monolayers can be examined under LM for presence of brown reaction product and selected monolayers then processed by routine methods for EM and embedded with the Chien Re-embedding Mold. After the polymerization, the epoxy blocks are easily separated from the glass slides by heatingon a 100°C hot plate for 20 seconds.


Author(s):  
W. A. Chiou ◽  
N. Kohyama ◽  
B. Little ◽  
P. Wagner ◽  
M. Meshii

The corrosion of copper and copper alloys in a marine environment is of great concern because of their widespread use in heat exchangers and steam condensers in which natural seawater is the coolant. It has become increasingly evident that microorganisms play an important role in the corrosion of a number of metals and alloys under a variety of environments. For the past 15 years the use of SEM has proven to be useful in studying biofilms and spatial relationships between bacteria and localized corrosion of metals. Little information, however, has been obtained using TEM capitalizing on its higher spacial resolution and the transmission observation of interfaces. The research presented herein is the first step of this new approach in studying the corrosion with biological influence in pure copper.Commercially produced copper (Cu, 99%) foils of approximately 120 μm thick exposed to a copper-tolerant marine bacterium, Oceanospirillum, and an abiotic culture medium were subsampled (1 cm × 1 cm) for this study along with unexposed control samples.


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