scholarly journals Experimental study on atomization characteristics of two common spiral channel pressure nozzles

2019 ◽  
Vol 81 ◽  
pp. 01022 ◽  
Author(s):  
Han Han ◽  
Pengfei Wang ◽  
Ronghua Liu ◽  
Yongjun Li ◽  
Jan Wang ◽  
...  

Spiral channel pressure nozzles are commonly used pressure nozzles in practical workplaces. In this paper, two kinds of spiral channel type pressure nozzles, namely, spiral hole type and spiral non-porous type, the atomization characteristics and dust reduction efficiency under different spray pressures are discussed and compared. Based on the experimental method, based on the self-designed spray dust-reducing roadway experimental platform, the macro-atomization characteristics of the two nozzles, namely the flow rate, the atomization angle, the range, and the droplet size, were measured. The following conclusions were drawn: (1) The flow rates of both nozzles increase with increasing spray pressure, and the flow coefficient of the spiral non-porous nozzle is small. (2) The change of the atomization angle of the two nozzles first increases and then decreases with the increase of the spray pressure, and the atomization angle of the spiral non-porous nozzle is larger. At the same time, the range of the two nozzles gradually increases as the spray pressure increases, and the range of the spiral perforated nozzle is always larger than that of the spiral non-porous nozzle. (3) When the spray pressure is gradually increased, the droplet size of the two nozzles selected in the experiment is gradually reduced, and the droplet size of the spiral perforated nozzle is always larger than that of the spiral non-porous nozzle before 5 MPa, and then gradually Become smaller. The main reason why the droplet size decreases with the increase of the spray pressure is that the increase of the spray pressure leads to an increase in the spray speed of the water droplets, so that the water droplets are completely split when they are ejected from the nozzle, resulting in a smaller droplet size. In summary, when the spray pressure required in the actual working environment is low, the use of a spiral non-porous nozzle is more conducive to dust reduction.

2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Yijie Shi ◽  
Pengfei Wang ◽  
Ronghua Liu ◽  
Xuanhao Tan ◽  
Wen Zhang

Coalbed water injection is the most basic and effective dust-proof technology in the coal mining face. To understand the influence of coalbed water injection process parameters and coalbed characteristic parameters on coal wetting radius, this paper uses Fluent computational fluid dynamics software to systematically study the seepage process of coalbed water injection under different process parameters and coalbed characteristic parameters, calculation results of which are applied to engineering practice. The results show that the numerical simulation can help to predict the wetness range of coalbed water injection, and the results can provide guidance for the onsite design of coalbed water injection process parameters. The effect of dust reduction applied to onsite coalbed water injection is significant, with the average dust reduction rates during coal cutting and support moving being 67.85% and 46.07%, respectively, which effectively reduces the dust concentration on the working face and improves the working environment.


1993 ◽  
Vol 7 (4) ◽  
pp. 799-807 ◽  
Author(s):  
James E. Hanks ◽  
Chester G. McWhorter

Spray droplet size of water and paraffinic oil was affected by air pressure, nozzle type, and liquid flow rate when applied with an ultralow volume (ULV), air-assist sprayer. Volume median diameters of water were generally larger than oil at constant air pressure and liquid flow rate. Droplet size decreased as air pressure increased, but increased as liquid flow rate increased. Volume median diameters of water droplets ranged from 41 to 838μm and from 16 to 457μm with oil when atomized at air pressures ranging from 14 to 84 kPa. Relative spans ranged from 1.2 to 18.0 and 2.0 to 7.2 for water and oil, respectively.


2010 ◽  
Vol 3 (6) ◽  
pp. 1683-1706 ◽  
Author(s):  
S. Lance ◽  
C. A. Brock ◽  
D. Rogers ◽  
J. A. Gordon

Abstract. Laboratory calibrations of the Cloud Droplet Probe (CDP) sample area and droplet sizing are performed using water droplets of known size, generated at a known rate. Although calibrations with PSL and glass beads were consistent with theoretical instrument response, liquid water droplet calibrations were not, and necessitated a 2 μm shift in the manufacturer's calibration. We show that much of this response shift may be attributable to a misalignment of the optics relative to the axis of the laser beam. Comparison with an independent measure of liquid water content (LWC) during in-flight operation suggests much greater biases in the droplet size and/or droplet concentration measured by the CDP than would be expected based on the laboratory calibrations. Since the bias in CDP-LWC is strongly concentration dependent, we hypothesize that this discrepancy is a result of coincidence, when two or more droplets pass through the CDP laser beam within a very short time. The coincidence error, most frequently resulting from the passage of one droplet outside and one inside the instrument sample area at the same time, is evaluated in terms of an "extended sample area" (SAE), the area in which individual droplets can affect the sizing detector without necessarily registering on the qualifier. SAE is calibrated with standardized water droplets, and used in a Monte-Carlo simulation to estimate the effect of coincidence on the measured droplet size distributions. The simulations show that extended coincidence errors are important for the CDP at droplet concentrations even as low as 200 cm−3, and these errors are necessary to explain the trend between calculated and measured LWC observed in liquid and mixed-phase clouds during the Aerosol, Radiation and Cloud Processes Affecting Arctic Climate (ARCPAC) study. We estimate from the simulations that 60% oversizing error and 50% undercounting error can occur at droplet concentrations exceeding 400 cm−3. Modification of the optical design of the CDP is currently being explored in an effort to reduce this coincidence bias.


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