Mesh stiffness modeling considering actual tooth profile geometry for a spur gear pair

2018 ◽  
Vol 19 (3) ◽  
pp. 306 ◽  
Author(s):  
Yong Yang ◽  
Jiaxu Wang ◽  
Qinghua Zhou ◽  
Yanyan Huang ◽  
Jinxuan Zhu ◽  
...  

Some tooth profile geometric features, such as root fillet area, flank modification and wear are of nonnegligible importance for gear mesh stiffness. However, due to complexity of analytical description, their influence on mesh stiffness was always ignored by existing research works. The present work derives analytical formulations for time-varying gear mesh stiffness by using parametric equations of flank profile. Tooth geometry formulas based upon a rack-type tool are derived following Litvin's vector approach. The root fillet area and tooth profile deviations can therefore be fully considered for spur gear tooth stiffness evaluation. The influence of gear fillet determined by tip fillet radius of the rack-type tool is quantified parametrically. The proposed model is validated to be effective by comparing with a finite element model. Further, the model is applied to investigate the stiffness variations produced by tooth addendum modification, tooth profile nonuniform wear and modification.

2015 ◽  
Vol 799-800 ◽  
pp. 570-575
Author(s):  
Zheng Min Qing Li ◽  
Qing Bin Zhao ◽  
Xiao Zhen Li

In this study, a mesh stiffness model of spur gear drives considering the tooth corrosion effect, which is based on Ishikawa model, is proposed. The fidelity of mesh stiffness based on the proposed model is checked by comparing the result with a benchmark result from the reference and the effect of the tooth corrosion on mesh stiffness is analyzed. The prediction indicates mesh stiffness is insensitive to the tooth corrosion, but this conclusion has a signification for assessing the stability of inherent properties of a spur gear drive when the tooth corrosion is produced.


Author(s):  
J. H. Kuang ◽  
Y. T. Yang

Abstract A curve fitted tooth stiffness equation was developed to calculate directly the variable gear mesh stiffness. To improve the accuracy, a tooth profile generating method introduced by Litvin (1989) was employed for finite element idealization. A quadratic finite element model was employed in deriving the tooth stiffness constant at the successive positions of a single tooth as it passed through the zone of loading. The developed stiffness equation is applicable to both the standard full-depth or addendum modified involute gears. Variation of the shared loads introduced by the consideration of mesh stiffness was also investigated.


Author(s):  
J. S. Rao ◽  
J. R. Chang ◽  
T. N. Shiau

Abstract A general finite element model is presented for determining the coupled bending-torsion natural frequencies and mode shapes of geared rotors. Uncoupled bending and torsion frequencies are obtained for examples available in literature and the present program is verified against these. The effect of the gear box is considered to determine the coupled frequencies. Parameters studied include the pressure angle, gear mesh stiffness, and bearing properties. The gear pressure angle is shown to have no effect on the natural frequencies of rotors supported on isotropic bearing supports. Several case studies with bending-torsion coupling are considered and the results obtained are compared with those available in literature. The results of a general rotor system with 8lodes are also presented.


Symmetry ◽  
2019 ◽  
Vol 11 (5) ◽  
pp. 609
Author(s):  
Lingli Cui ◽  
Tongtong Liu ◽  
Jinfeng Huang ◽  
Huaqing Wang

This paper investigates the effect of a gear tooth peeling on meshing stiffness of involute gears. The tooth of the gear wheel is symmetric about the axis, and its symmetry will change after the gear spalling, and its meshing stiffness will also change during the meshing process. On this basis, an analytical model was developed, and based on the energy method a meshing stiffness algorithm for the complete meshing process of single gear teeth with peeling gears was proposed. According to the influence of the change of meshing point relative to the peeling position on the meshing stiffness, this algorithm calculates its stiffness separately. The influence of the peeling sizes on mesh stiffness is studied by simulation analysis. As a very important parameter, the study of gear mesh stiffness is of great significance to the monitoring of working conditions and the prevention of sudden failure of the gear box system.


Author(s):  
Yimin Shao ◽  
Xi Wang ◽  
Zaigang Chen ◽  
Teik C. Lim

Geared transmission systems are widely applied to transmit power, torque and high rotational speed, and as well as change the direction of rotational motion. Their performances and efficiencies depend greatly on the integrity of the gear structure. Hence, health monitoring and fault detection in geared systems have gained much attention. Often, as a result of inappropriate operating conditions, application of heavy load beyond the designed capacity or end of fatigue life, gear faults frequently occur in practice. When fault happens, gear meshing characteristics, including mesh stiffness that is one of the important dynamic parameters, can be affected. This sudden change in mesh stiffness can induce shock vibration as the faulty gear tooth passes through the engagement zone. In this study, a finite element model representing the crack at the tooth root of a spur gear is developed. The theory is applied to investigate the effect of different crack sizes and the corresponding change in mesh stiffness. In addition, a lumped parameter model is formulated to examine the effect of tooth fault on gear dynamic response.


2014 ◽  
Vol 945-949 ◽  
pp. 853-861 ◽  
Author(s):  
Ying Chung Chen ◽  
Chung Hao Kang ◽  
Siu Tong Choi

The gear mesh stiffnesses have been regarded as constants in most previous models of geared rotor-bearing systems. In this paper, a dynamic analysis of a spur geared rotor-bearing system with nonlinear gear mesh stiffness is presented. The nonlinear gear mesh stiffness is accounted for by bending, fillet-foundation and contact deflections of gear teeth. A finite element model of the geared rotor-bearing system is developed, the equations of motion are obtained by applying Lagrange’s equation, and the dynamic responses are computed by using the fourth-order Runge-Kutta numerical method. Numerical results indicate that the proposed gear mesh stiffness provides a realistic dynamic response for spur geared rotor-bearing system.


2016 ◽  
Vol 24 (8) ◽  
pp. 1518-1534 ◽  
Author(s):  
Alişan Yüceşan ◽  
Semih Sezer

In this paper, the influence of clutch disk pre-damper mechanism constituents on the idle rattle phenomenon was investigated with an analytical model containing a new time-varying gear mesh stiffness function. Comparing experimental results to simulation results for the same excitation input was the key implementation for the validation of proposed model. The engine speed fluctuations represented in the simulation was imported from a speed measurement of a diesel engine in the test bench.


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