Corrosion resistance of ceramic coatings sprayed on stainless steel substrates

2015 ◽  
Vol 38 (3) ◽  
pp. 320-322 ◽  
Author(s):  
A. Anderson
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Ceramic Coatings ◽  
Steel Substrates

Laser Sintering of Nano-Al2O3 Powders on Plasma Sprayed Ceramic Based Coatings

2007 ◽  
Author(s):  
Lida Shen ◽  
Yinhui Huang ◽  
Zongjun Tian ◽  
Guoran Hua
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Plasma Spraying ◽  
Bond Coat ◽  
Continuous Wave ◽  
Ceramic Coatings ◽  
Laser Sintering ◽  
Al2o3 Ceramic ◽  
Plasma Sprayed ◽  
Steel Substrates

This paper describes an investigation of nano-Al2O3 powders reinforced ceramic coatings, which has included NiCrAl and Al2O3+13%wt.TiO2 coats pre-produced by atmosphere plasma spraying, implemented by laser sintering. Commercial NiCrAl powders were plasma sprayed onto 45 Steel substrates to give a bond coat with thickness of ∼100μm. The 600μm thick Al2O3+13%wt.TiO2 based coating was also plasma sprayed on top of the NiCrAl bond coat. With 2.5kw continuous wave CO2 laser, nano-Al2O3 ceramic powders were laser sintered on the based Coatings. The micro structure and chemical composition of the modified Al2O3+13%wt.TiO2 coatings were analyzed by such detection devices as scanning electronic microscope (SEM) and x-ray diffraction (XRD). Microhardness, wear resistance and corrosion resistance of the modified coatings were also tested and compared with that of the unmodified. The results show that the crystal grain size of Al2O3 had no obvious growth. In addition, due to the nanostructured Al2O3 ceramic phases, the coatings exhibited higher microhardness, better wear resistance and corrosion resistance than those unmodified counterparts. The complex process of plasma spraying with laser sintering as a potential effective way of the application of ceramic nano materials was also simply discussed and summarized in the end.

scholarly journals Fabrication and Characterization of Zein/Hydroxyapatite Composite Coatings for Biomedical Applications

Surfaces ◽  
2020 ◽  
Vol 3 (2) ◽  
pp. 237-250 ◽  
Author(s):  
Yusra Ahmed ◽  
Muhammad Yasir ◽  
Muhammad Atiq Ur Rehman
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Biomedical Applications ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Sem Images ◽  
Taguchi Design Of Experiments ◽  
Hydrophilic Nature ◽  
Strong Adhesion ◽  
Steel Substrates

Stainless steel is renowned for its wide use as a biomaterial, but its relatively high corrosion rate in physiological environments restricts many of its clinical applications. To overcome the corrosion resistance of stainless steel bio-implants in physiological environments and to improve its osseointegration behavior, we have developed a unique zein/hydroxyapatite (HA) composite coating on a stainless steel substrate by Electrophoretic Deposition (EPD). The EPD parameters were optimized using the Taguchi Design of experiments (DoE) approach. The EPD parameters, such as the concentration of bio-ceramic particles in the polymer solution, applied voltage and deposition time were optimized on stainless steel substrates by applying a mixed design orthogonal Taguchi array. The coatings were characterized by using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and wettability studies. SEM images and EDX results indicated that the zein/HA coating was successfully deposited onto the stainless steel substrates. The wettability and roughness studies elucidated the mildly hydrophilic nature of the zein/HA coatings, which confirmed the suitability of the developed coatings for biomedical applications. Zein/HA coatings improved the corrosion resistance of bare 316L stainless steel. Moreover, zein/HA coatings showed strong adhesion with the 316L SS substrate for biomedical applications. Zein/HA developed dense HA crystals upon immersion in simulated body fluid, which confirmed the bone binding ability of the coatings. Thus the zein/HA coatings presented in this study have a strong potential to be considered for orthopedic applications.

Surface characteristics, corrosion resistance and MG63 osteoblast-like cells attachment behaviour of nano SiO2–ZrO2 coated 316L stainless steel

RSC Advances ◽  
2015 ◽  
Vol 5 (33) ◽  
pp. 26007-26016 ◽  
Author(s):  
Arthanari Srinivasan ◽  
Nallaiyan Rajendran
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
316L Stainless Steel ◽  
Surface Characteristics ◽  
Ceramic Coatings ◽  
Nano Sio2 ◽  
Good For ◽  
Attachment Behaviour

Nano ceramic coatings were produced on to 316L SS. MG-63 osteoblast like cells attachments were good for silica containing coatings.

Duplex TiN coatings deposited by arc plating for increased corrosion resistance of stainless steel substrates

1999 ◽  
Vol 114 (2-3) ◽  
pp. 129-136 ◽  
Author(s):  
S. Rudenja ◽  
C. Leygraf ◽  
J. Pan ◽  
P. Kulu ◽  
E. Talimets ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Tin Coatings ◽  
Steel Substrates

scholarly journals Effect of Argon-Oxygen Mixing Gas during Magnetron Sputtering on TiO2 Coatings

2017 ◽  
Vol 2017 ◽  
pp. 1-6 ◽  
Author(s):  
N. Madaoui ◽  
L. Bait ◽  
K. Kheyar ◽  
N. Saoula
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Magnetron Sputtering ◽  
Corrosion Behavior ◽  
Potentiodynamic Polarization ◽  
X Ray Diffraction ◽  
X Ray ◽  
Potentiodynamic Polarization Curves ◽  
Morphology And Structure ◽  
Steel Substrates

A reactive r.f magnetron sputtering method was used to deposit titanium dioxide coating on stainless steel substrates without intentional heating or biasing. The purpose of this work is given to study the argon-oxygen mixing gas on the corrosion behavior of TiO2 coatings. The morphology and structure of the coatings were studied by X-ray diffraction (XRD). Potentiodynamic polarization was used to study the corrosion behavior of the coatings. The results obtained from potentiodynamic polarization curves showed that TiO2 coatings possessed higher corrosion resistance than uncoated substrate.

Microstructure and Corrosion Resistance of Fe-Based Amorphous Coating Prepared Atmospheric Plasma Spraying

2012 ◽  
Vol 557-559 ◽  
pp. 1768-1771
Author(s):  
Xiao Bing Zhao ◽  
Zhi Hui Ye
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Plasma Spraying ◽  
Amorphous Powder ◽  
Atmospheric Plasma Spraying ◽  
Atmospheric Plasma ◽  
Amorphous Coating ◽  
X Ray Diffraction ◽  
X Ray ◽  
Steel Substrates

Fe-based amorphous coating was prepared on stainless steel substrates by atmospheric plasma spraying (APS) using Fe-based amorphous powder as feedstock. Microstructures of the coating were investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM). The corrosion behavior of coating and stainless steel were evaluated respectively in 3.5% NaCl, 10% NaOH and 1 mol/L H2SO4 aqueous solutions by electrochemical workstation. The results indicated that the coating was composed of most amorphous phase and some Fe-Cr crystalline phase. The coating exhibited the better corrosion resistance in H2SO4 solution, while the worse in NaOH.

Sintering of EPD Ceramic Coatings by Electron Beam

2006 ◽  
Vol 45 ◽  
pp. 1200-1205
Author(s):  
Maria Federica De Riccardis ◽  
Daniela Carbone ◽  
Emanuela Piscopiello ◽  
Antonella Rizzo ◽  
Marco Vittori Antisari
Keyword(s):  
Stainless Steel ◽  
Electron Beam ◽  
Ceramic Coating ◽  
Steel Substrate ◽  
Ceramic Coatings ◽  
Metallic Substrates ◽  
Transmission Electron ◽  
Novel Method ◽  
Pull Tests ◽  
Steel Substrates

In order to obtain wear resistant coating as well as thermal barrier on metallic substrates by EPD, the conventional high temperature treatments are inapplicable; so we used an alternative method to densify and make the electrophoretic deposit more adherent. In this work we described a novel method to obtain EPD deposits with good density and adherence to stainless steel substrate. At first, we achieved stabilized alumina and alumina-zirconia based suspensions; to improve the adhesion of ceramic coating on metal, some stainless steel substrates were sandblasted, others were coated with titanium bond layers. Then the substrates were coated by EPD; finally, we used the electron beam to treat the ceramic coating-metallic substrate system on the surface; in this way we obtained adherent and dense EPD coatings. In order to evaluate the quality and the microstructure of the coating sintering, the samples were observed by scanning and transmission electron microscopy; pull tests showed the adhesion of treated EPD coating was about one hundred times higher than that of deposited EPD coating.

scholarly journals PDC Glass/Ceramic Coatings Applied to Differently Pretreated AISI441 Stainless Steel Substrates

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 629 ◽  
Author(s):  
Milan Parchovianský ◽  
Ivana Parchovianská ◽  
Peter Švančárek ◽  
Günter Motz ◽  
Dušan Galusek
Keyword(s):  
Stainless Steel ◽  
Bond Coat ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Spray Coating ◽  
Ceramic Coatings ◽  
Strong Adhesion ◽  
Cleaning Procedures ◽  
Small Cracks ◽  
Steel Substrates

In this work, the influence of different cleaning procedures on adhesion of composite coatings containing passive ceramic and commercial glasses was investigated. Two compositions (C2c, D2-PP) of double-layer polymer-derived ceramic (PDC) coating systems, composed from bond coat and a top coat, were developed. In order to obtain adherent coatings, stainless steel substrates were cleaned by four different cleaning procedures. The coatings were then deposited onto the steel substrate via spray coating. Pretreatment by subsequent ultrasonic cleaning in acetone, ethanol and deionised water (procedure U) was found to be the most effective, and the resultant C2c and D2-PP coatings, pyrolysed at 850 °C, indicated strong adhesion without delamination or cracks, propagating at the interface steel/bond coat. In the substrate treated by sandblasting and chemical etching, small cracks in the bond coat were observed under the same pyrolysis conditions. After oxidation tests, all coatings, except for those subjected to the U-treated substrates, showed significant cracking in the bond coat. The D2-PP coatings were denser than C2c, indicating better protection of the substrate.

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