Elucidation of abrasive wear and slurry erosion behavior of Fe matrix composites reinforced with metallic coating modified ZTAP ceramics

2021 ◽  
pp. 1-21
Author(s):  
Cong Li ◽  
Jing Shi ◽  
Yuehui Li ◽  
Yefei Li ◽  
Ronn Goei ◽  
...  
Keyword(s):  
Abrasive Wear ◽  
Metallic Coating ◽  
Matrix Composites ◽  
Slurry Erosion ◽  
Erosion Behavior

Slurry erosion behavior of plasma sprayed coating on turbine steel

2019 ◽  
Vol 71 (1) ◽  
pp. 1-9 ◽  
Author(s):  
Sarbjeet Kaushal ◽  
Satnam Singh
Keyword(s):  
Abrasive Wear ◽  
Rotational Speed ◽  
Silica Sand ◽  
Average Particle ◽  
Slurry Erosion ◽  
Content Type ◽  
Erosion Behavior ◽  
Turbine Steel ◽  
Sprayed Coating ◽  
Plasma Sprayed

PurposeThe purpose of this paper is to study the effect of slurry erosion at different parameters on plasma sprayed Cr3C2coated 13Cr4Ni turbine steel and compare the results of coated steel with bare steel.Design/methodology/approachCr3C2+ 25NiCr coating was successfully developed on 13Cr4Ni turbine steel using plasma spraying method. The slurry erosion test was performed using a simulated erosion testing rig. The commercially available silica sand was used as abrasive media and the effect of concentration (ppm), average particle sizes and rotational speed on the slurry erosion behavior were studied at 300 and 900 impact angles. Developed coatings were characterized by scanning electron microscope, XRD, EDS and micro hardness tests and study of erosion wear.FindingsResults revealed that three times higher hardness of coatings was obtained because of the hard phases of chromium carbide and nickel carbide, which restricted the abrasive wear in comparison to uncoated steel. Lower abrasive wear was observed at 900 impact angle coupled with lower levels of slurry concentration and rotational speed. Further, it was observed that initially cumulative mass loss rate was high which gets stabilized after the surface become smooth and on exposing for higher periods. Overall results indicated that erosive wear was reduced significantly by the application of developed coating.Originality/valueThe developed plasma sprayed coating is very useful to enhance the service life of turbine steel by lowering the effect of slurry erosion.

scholarly journals On the role of grain size on slurry erosion behavior of a novel medium-carbon, low-alloy pipeline steel after induction hardening

Wear ◽  
2021 ◽  
pp. 203678
Author(s):  
Vahid Javaheri ◽  
Oskari Haiko ◽  
Saeed Sadeghpour ◽  
Kati Valtonen ◽  
Jukka Kömi ◽  
...  
Keyword(s):  
Grain Size ◽  
Pipeline Steel ◽  
Induction Hardening ◽  
Slurry Erosion ◽  
Medium Carbon ◽  
Erosion Behavior

An experimental and numerical study of slurry erosion behavior in a horizontal elbow and elbows in series

2021 ◽  
Vol 130 ◽  
pp. 105779
Author(s):  
Qiuchen Wang ◽  
Qiyu Huang ◽  
Nianrong Wang ◽  
Yunhao Wen ◽  
Xili Ba ◽  
...  
Keyword(s):  
Numerical Study ◽  
Slurry Erosion ◽  
Erosion Behavior ◽  
In Series

Investigation on the arc erosion behavior of new silver matrix composites: Part I. Reinforced by particles

2003 ◽  
Vol 18 (4) ◽  
pp. 804-816 ◽  
Author(s):  
Shou-Yi Chang ◽  
Chia-Jung Hsu ◽  
Cher-Hao Hsu ◽  
Su-Jien Lin
Keyword(s):  
Particle Size ◽  
Erosion Resistance ◽  
High Viscosity ◽  
Matrix Composites ◽  
Particle Content ◽  
Arc Erosion ◽  
Erosion Behavior ◽  
Surface Areas ◽  
Large Particles ◽  
Silver Matrix

Static-gap, single-spark tests were used to investigate the arc erosion behavior of newly developed silicon carbide and alumina particle reinforced silver matrix composites (SiCp/Ag, Al2O3p/Ag). Craters and hills exist on the surfaces of eroded silver matrix composites, and their depths and sizes decrease as the particle content increases and the particle size decreases. Obvious melting, flow, severe splash of molten silver, and the segregation of particles are present on the surfaces of eroded composites containing low volume percents of large particles. Easier silver flow results in smooth surfaces and reduces the total surface areas of the eroded composites containing large particles. The flow and splash of silver decreased with increasing particle content and decreasing particle size, exhibiting a better erosion resistance to single-spark tests. The static-gap, single-spark erosion behavior of silver matrix composites is dominated by the flow and splash of molten composites. A high viscosity of the liquids provides the composites a good arc erosion resistance.

Erosion in Gas-Turbine Grade Ceramic Matrix Composites (CMCs)

2018 ◽  
Author(s):  
N. Kedir ◽  
C. Gong ◽  
L. Sanchez ◽  
M. J. Presby ◽  
S. Kane ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Ceramic Matrix Composites ◽  
Ceramic Matrix ◽  
Matrix Composites ◽  
Erosion Behavior ◽  
Image Mapping ◽  
Material Systems ◽  
Multiple Material ◽  
Monolithic Ceramics ◽  
Matrix Hardness

Erosion behavior of a large number of gas-turbine grade ceramic matrix composites (CMCs) was assessed using fine to medium grain garnet erodents at velocities of 200 and 300 m/s at ambient temperature. The CMCs used in the current work were comprised of nine different SiC/SiCs, one SiC/C, one C/SiC, one SiC/MAS, and one oxide/oxide. Erosion damage was quantified with respect to erosion rate and the damage morphology was assessed via SEM and optical microscopy in conjunction with 3-D image mapping. The CMCs response to erosion appeared to be very complicated due to their architectural complexity, multiple material constituents, and presence of pores. Effects of architecture, material constituents, density, matrix hardness, and elastic modulus of the CMCs were taken into account and correlated to overall erosion behavior. The erosion of monolithic ceramics such as silicon carbide and silicon nitrides was also examined to gain a better understanding of the governing damage mechanisms for the CMC material systems used in this work.

Modeling the abrasive wear behavior of in-situ synthesized magnesium RZ5/TiB2 metal matrix composites

2021 ◽  
pp. 095440892110655
Author(s):  
Arabinda Meher ◽  
Manas Mohan Mahapatra ◽  
Priyaranjan Samal ◽  
Pandu R. Vundavilli
Keyword(s):  
Abrasive Wear ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Tribological Behavior ◽  
Wear Behavior ◽  
Wear Test ◽  
Regression Equation ◽  
Matrix Composites ◽  
Worn Surface ◽  
Anova Technique

In the present study, the statistical analysis on tribological behavior of RZ5/TiB2 magnesium-based metal matrix composites is carried out using Taguchi design and analysis of variance (ANOVA) technique. Taguchi analysis using signal-to-noise ratio indicates that the sliding distance and wt.% TiB2 are the most significant factors in evaluating weight loss and coefficient of friction, respectively. The regression equation is formulated utilizing the ANOVA technique to study the output responses based on the input abrasive wear test experimental results. The regression equation is validated through a comprehensive study taking a series of abrasive wear tests and indicates the percentage deviation of regression modeling is in the range of ± 10%. The individual and combined effect of wear parameters on tribological behavior are investigated through the main effect plots and response surface plots. The micrograph of the worn surface of RZ5/TiB2 composites is studied using field emission scanning electron microscope (FESEM), indicating the formation of an oxide layer on the worn surface.

scholarly journals Superior Slurry Erosion Behavior of a Casting NiCoCrFeNb0.45 Eutectic High Entropy Alloy

2020 ◽  
Vol 33 (8) ◽  
pp. 1111-1116
Author(s):  
Jinling Lu ◽  
Zhenjiang Wang ◽  
Wei Wang ◽  
Kexuan Zhou ◽  
Feng He ◽  
...  
Keyword(s):  
High Entropy Alloy ◽  
Slurry Erosion ◽  
High Entropy ◽  
Erosion Behavior

Slurry Erosion Behavior of HVOF-Sprayed Amorphous Coating on Stainless Steel

2019 ◽  
Vol 8 (4) ◽  
pp. 462-471 ◽  
Author(s):  
S. Vignesh ◽  
V. Balasubramanian ◽  
K. Sridhar ◽  
D. Thirumalaikumarasamy
Keyword(s):  
Stainless Steel ◽  
Amorphous Coating ◽  
Slurry Erosion ◽  
Erosion Behavior
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