Investigation on the arc erosion behavior of new silver matrix composites: Part I. Reinforced by particles

2003 ◽  
Vol 18 (4) ◽  
pp. 804-816 ◽  
Author(s):  
Shou-Yi Chang ◽  
Chia-Jung Hsu ◽  
Cher-Hao Hsu ◽  
Su-Jien Lin

Static-gap, single-spark tests were used to investigate the arc erosion behavior of newly developed silicon carbide and alumina particle reinforced silver matrix composites (SiCp/Ag, Al2O3p/Ag). Craters and hills exist on the surfaces of eroded silver matrix composites, and their depths and sizes decrease as the particle content increases and the particle size decreases. Obvious melting, flow, severe splash of molten silver, and the segregation of particles are present on the surfaces of eroded composites containing low volume percents of large particles. Easier silver flow results in smooth surfaces and reduces the total surface areas of the eroded composites containing large particles. The flow and splash of silver decreased with increasing particle content and decreasing particle size, exhibiting a better erosion resistance to single-spark tests. The static-gap, single-spark erosion behavior of silver matrix composites is dominated by the flow and splash of molten composites. A high viscosity of the liquids provides the composites a good arc erosion resistance.

2003 ◽  
Vol 18 (4) ◽  
pp. 817-826 ◽  
Author(s):  
Chia-Jung Hsu ◽  
Shou-Yi Chang ◽  
Liang-Yu Chou ◽  
Su-Jien Lin

An electroless plating and hot-pressing process was developed to fabricate silver matrix composites reinforced with uniformly distributed graphite and Saffil short fibers (Graphitesf and Saffilsf). The hardness of the composites increases as the content of short fibers increase. Static-gap, single-spark erosion and repeated-collision, multiple-arc erosion tests were used to investigate the arc erosion behavior of the composites. The composites exhibited better arc erosion resistance when the contents of short fibers were increased in a static-gap, single-spark erosion test. However, the weight loss of the composites after 10,000 times repeated-collision, multiple-arc erosion operation shows that the composites with low volume percents of short fibers have a good arc erosion resistance. The Saffilsf/Ag composites show a better arc erosion resistance than Graphitesf/Ag because of the greater strengthening effect of the finer Saffil short fibers. The erosion behavior of the composites is dominated by the viscosity of composites in single-spark tests, while it depends on the competition of viscosity and thermal properties in multiple-arc tests.


2021 ◽  
Vol 11 ◽  
pp. 1469-1479 ◽  
Author(s):  
Xiuhua Guo ◽  
Yubo Yang ◽  
Kexing Song ◽  
Li Shaolin ◽  
Feng Jiang ◽  
...  

2004 ◽  
Vol 39 (13) ◽  
pp. 4179-4184 ◽  
Author(s):  
Chia-Jung Hsu ◽  
Shou-Yi Chang ◽  
Liang-Yu Chou ◽  
Su-Jien Lin

2003 ◽  
Vol 249 ◽  
pp. 183-188
Author(s):  
Shou Yi Chang ◽  
Liang-Yu Chou ◽  
Cher-Hao Hsu ◽  
Su Jien Lin

Author(s):  
Liu-xi Cai ◽  
Shun-sen Wang ◽  
Lei Zhang ◽  
Jing-ru Mao ◽  
Zhen-ping Feng ◽  
...  

Reducing the solid particle erosion (SPE) of blades is one of the most important problems for high-parameter steam turbine. Based on the erosion rate models and the particle rebound models of blade materials obtained through the accelerated erosion test under high temperature, a lot of three dimension numerical simulations were conducted in this paper. The influence of particle size on the impingement point distribution on the nozzle surface and the erosion characteristics of control stage nozzle in a supercritical steam turbine were analyzed quantitatively. The size range of the oxide scale particles participating in the erosion damage were extended to 500μm, and some special anti-erosion measures corresponding to different size particles were proposed to reduce the erosion of nozzle. Results show that the erosion of pressure surface in the trailing edge of nozzle is mainly from the high-intensity impingement of particles smaller than 160μm, especially those with the size range from 20μm to 60μm. For the impingement of these small particles, optimizing the profile and cascade structure as well as coating the hard coating on the surface of nozzle can improve the erosion resistance of nozzle. However, these small particles do not impinge the nozzle trailing edge suction surface. The severe erosion damage of suction surface of nozzle was from the impingement again of the particles with the size range from 200μm to 500μm after rebounding from nozzle pressure surface. It is very difficult to resist the erosion damage of these large particles for the hard coating, and separating large particles from main steam before entering the nozzle chamber should be a good choice for improving the erosion resistance of turbine. These studies will provide a technical basis for selecting anti-erosion measures of control stage nozzle.


2021 ◽  
Vol 10 (1) ◽  
pp. 62-72
Author(s):  
Huanran Lin ◽  
Xiuhua Guo ◽  
Kexing Song ◽  
Jiang Feng ◽  
Shaolin Li ◽  
...  

Abstract Although Cu–Al2O3 composites have good comprehensive performance, higher mechanical properties and arc erosion resistance are still required to meet heavy-duty applications such as electromagnetic railguns. In this work, a novel hybrid SiCw/Cu–Al2O3 composite was successfully prepared by combining powder metallurgy and internal oxidation. The microstructure and mechanical behavior of the SiCw/Cu–Al2O3 composite were studied. The results show that nano-Al2O3 particles and micro-SiCw are introduced into the copper matrix simultaneously. Well-bonded interfaces between copper matrix and Al2O3 particles or SiCw are obtained with improved mechanical and arc erosion resistance of SiCw/Cu–Al2O3 composite. The ultimate tensile strength of the SiCw/Cu–Al2O3 composite is 508.9 MPa, which is 7.9 and 56.1% higher than that of the Cu–Al2O3 composite and SiCw/Cu composite, respectively. The strengthening mechanism calculation shows that Orowan strengthening is the main strengthening mechanism of the SiCw/Cu–Al2O3 composite. Compared with Cu–Al2O3 composite, the hybrid SiCw/Cu–Al2O3 composite has lower arc time and energy and better arc stability.


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