Magnetic field edge-effect affecting joint macro-morphology in sheet electromagnetic pulse welding

2020 ◽  
Vol 35 (9) ◽  
pp. 1040-1050 ◽  
Author(s):  
Chengxiang Li ◽  
Yan Zhou ◽  
Xin Shi ◽  
Zhigang Liao ◽  
Jian Du ◽  
...  
Author(s):  
Yingzi Chen ◽  
Zhiyuan Yang ◽  
Wenxiong Peng ◽  
Huaiqing Zhang

Magnetic pulse welding is a high-speed welding technology, which is suitable for welding light metal materials. In the magnetic pulse welding system, the field shaper can increase the service life of the coil and contribute to concentrating the magnetic field in the welding area. Therefore, optimizing the structure of the field shaper can effectively improve the efficiency of the system. This paper analyzed the influence of cross-sectional shape and inner angle of the field shaper on the ability of concentrating magnetic field via COMSOL software. The structural strength of various field shapers was also analyzed in ABAQUS. Simulation results show that the inner edge of the field shaper directly affects the deformation and welding effect of the tube. So, a new shape of field shaper was proposed and the experimental results prove that the new field shaper has better performance than the conventional field shaper.


Author(s):  
Yan Zhou ◽  
Chengxiang Li ◽  
Xianmin Wang ◽  
Zhigang Liao ◽  
Xin Shi ◽  
...  

2020 ◽  
Vol 108 (7-8) ◽  
pp. 2595-2606 ◽  
Author(s):  
Hang Zhang ◽  
Ning Liu ◽  
Xiaoxiang Li ◽  
Fangxiong Deng ◽  
Qingjian Wang ◽  
...  

Sensors ◽  
2020 ◽  
Vol 20 (20) ◽  
pp. 5925
Author(s):  
Voitech Stankevic ◽  
Joern Lueg-Althoff ◽  
Marlon Hahn ◽  
A. Erman Tekkaya ◽  
Nerija Zurauskiene ◽  
...  

The possibility of applying CMR-B-scalar sensors made from thin manganite films exhibiting the colossal magnetoresistance effect as a fast-nondestructive method for the evaluation of the quality of the magnetic pulse welding (MPW) process is investigated in this paper. This method based on magnetic field magnitude measurements in the vicinity of the tools and joining parts was tested during the electromagnetic compression and MPW of an aluminum flyer tube with a steel parent. The testing setup used for the investigation allowed the simultaneous measurement of the flyer displacement, its velocity, and the magnitude of the magnetic field close to the flyer. The experimental results and simulations showed that, during the welding of the aluminum tube with the steel parent, the maximum magnetic field in the gap between the field shaper and the flyer is achieved much earlier than the maximum of the current pulse of the coil and that the first half-wave pulse of the magnetic field has two peaks. It was also found that the time instant of the minimum between these peaks depends on the charging energy of the capacitors and is associated with the collision of the flyer with the parent. Together with the first peak maximum and its time-position, this characteristic could be an indication of the welding quality. These results were confirmed by simultaneous measurements of the flyer displacement and velocity, as well as a numerical simulation of the magnetic field dynamics. The relationship between the peculiarities of the magnetic field pulse and the quality of the welding process is discussed. It was demonstrated that the proposed method of magnetic field measurement during magnetic pulse welding in combination with subsequent peel testing could be used as a nondestructive method for the monitoring of the quality of the welding process.


2021 ◽  
Vol 290 ◽  
pp. 116965
Author(s):  
Z. Li ◽  
E. Beslin ◽  
A.J. den Bakker ◽  
G. Scamans ◽  
M. Danaie ◽  
...  

Author(s):  
Dmitry Pakhomov ◽  
Gennadii Kochetov ◽  
Dmitry Samchenko

Issues related to the prospects of implementing the latest technologies aimed at achieving energy efficiency in the field of water supply, resource conservation in material-intensive processes at industrial enterprises and prevention of environmental pollution are considered. A study of ferritative wastewater treatment from chromium compounds, which belong to the first class of danger. The efficiency of thermal and electromagnetic pulse activation of the process is compared. Appropriate experimental setups were developed and the main parameters of the purification process were studied and determined: the ratio of iron (II) and chromium (VI) ions, magnetic field strength, frequency of electromagnetic pulses, ferritization process duration, temperature and pH of the reaction mixture. The expediency of using electromagnetic pulse activation of the reaction mixture by passing electromagnetic pulses through the reaction mixture has been studied and scientifically substantiated. Rational values ​​of the strength and frequency of the electromagnetic field when using this method of activation, which are 0.01 - 0.14 Tl and 1 Hz, respectively, as well as the ratio of concentrations of heavy metal ions Fe2 + / Cr6 + = 10/1 for washing water chrome plating line . It is shown that purified water meets the requirements of category 1 when reused in production. The results of X-ray diffraction analysis of ferritization sediments showed that stable crystalline phases, such as chromium ferrites and magnetite, are formed with increasing magnetic field strength. The chemical resistance of sludge allows them to be safely disposed of. It is established that this method of electromagnetic pulse activation is not inferior to thermal, and the technical and economic calculations confirmed a significant reduction in industrial costs in its application


2018 ◽  
Vol 26 (3) ◽  
pp. 206-212
Author(s):  
G. Kopij

Most studies on edge effect are related to the forest-field edge, i.e. to the ecotone. However, there is a lack of studies attempting to investigate the effect of the distance from the forest/field edge on the avian communities in large continuous forests. The purpose of this study was to investigate this issue. The study area comprised a continuous coniferous forest, the so called Niemodlin Forest, situated in Opole Silesia, SW Poland. The line transect method has been employed in this study. In total, 54 breeding bird species were recorded. On particular 0.5 km section, the numbers varied from 34 to 48. Both the number of species and number of breeding pairs only slightly decreased with the distance from the forest/field edge. Overall, the differences between the mean densities of breeding species on 10 sections were not statistically significant. The Chaffinch Fringilla coelebs was by far the most numerous bird species, recorded as eudominant in 164 out of 165 sections. The Chiffchaff Phylloscopus collybita, Willow Warbler Phyloscopus trochilus and Blackap Sylvia atricapilla were dominants in all 10 sections, while the Blackbird Turdus merula dominated in nine (90%) and the Robin Erithacus rubecula in eight (80%) sections. The communal dominance slightly increased, but the number of dominant species and Pielou’s Evenness Index remained stable with the increase of the distance from the forest/field edge. While Shannon’s Diversity Index remained constant, Simpson’s Diversity Index decreased markedly with the increase in distance from the forest/field edge. The proportion of long-distance migrants slightly decreased, while that of short-distance migrants and residents remained constant with the increase in the distance from the forest/field edge. Strikingly, no such changes in the proportion of all feeding guilds were shown. More than half of all breeding bird species show a negative correlation between population density and the distance from the forest/field edge. The dominance of some species decreased with the increase of the distance from the forest/field edge: Hawfinch Coccothraustes coccothraustes, Starling Sturnus vulgaris, Blue Tit Parusa caeruleus, Raven Corvus corax, Wren Troglodytes troglodytes, Wood Pigeon Columba palumbus, and Wood Lark Lullula arborea. With the exception of the Yellowhammer Emberiza citrinella, the clearcuts in this study, not only failed to increase, but most probably caused a decrease in the number of both species and individuals. It is because clearing not only creates edges, but also causes loss of forest habitat and often results in forest fragmentation. Edge and area effect may in fact interact, in such way that the edge effect may drive out the area effect, causing the increase.


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