scholarly journals Optimization procedure of a new type counter–flow heat exchanger

2021 ◽  
Vol 2116 (1) ◽  
pp. 012093
Author(s):  
R Karvinen

Abstract Plenty of studies exist in books and archival journals dealing with different types of heat exchangers. In the paper an analytical approach to evaluate the overall heat transfer coefficient of a new type heat exchanger is presented. Derived equations are applied to multi-objective optimization of a very large economizer of a recovery boiler, when the exchanger mass and size should be small but simultaneously heat transfer rate high.

2017 ◽  
Vol 16 (05n06) ◽  
pp. 1750020 ◽  
Author(s):  
S. Nallusamy ◽  
N. Manikanda Prabu

Heat exchanger plays an essential part in industrial sector in transferring the heat energy. Heat is exchanged between fluids in convection and conduction mode through the walls of the heat exchanger. If the heat transfer medium has low thermal conductivity, it will greatly limit the efficiency of the heat exchanger. Whenever the system acts subjected to an increase in the heat load, heat fluxes caused by more power and smaller size, cooling is one of the technical challenges faced by the industries. The objective of this research work is to evaluate the overall heat transfer coefficient through an experimental analysis on the convective heat transfer and flow characteristics of a nanofluid. In our experiment, the nanofluid consists of water and one percentage volume concentration of Al2O3-water nanofluid flowing through parallel and counter flow in shell and tube heat exchangers. About 50[Formula: see text]nm diameter of Al2O3 nanoparticles was used in this analysis and found that the overall heat transfer coefficient and convective heat transfer coefficient of nanofluid were slightly higher than those of the base liquid at same mass flow rate and inlet temperature. Here, there are three samples of dissimilar mass flow rates, which have been identified for conducting the experiments and their results are continuously monitored and reported. Finally, the observed results through an experimental investigation were presented and concluded that the enhancement of overall heat transfer coefficient is likely to be feasible by means of increasing the mass flow rate of base fluid and prepared nanofluid on the proportional basis.


2019 ◽  
Vol 8 (3) ◽  
pp. 4442-4449

In this research work, the design of pipe in pipe, shelland-tube and combined heat exchanger (previously mentioned types were combined to consider as one unit) has been made. These three heat exchangers have been utilized for two kinds of flows i.e., parallel as well counter flow types individually. The design of combined heat exchanger takes been proposed with the idea of increasing the heat transfer area and to understand the behavior of various parameters involved by comparing with the individual heat exchangers. 75:25 aqueous Ethylene Glycols, have been used as the working fluid in all three heat exchangers of counter as well parallel flow conditions. Total quantity of working fluid is 12 liters, in which 6liters of fluid is used as cold fluid and the other half is used as hot fluid. As a result, overall heat transfer coefficient (U) has been increased with increase of mass flow rate. Highest overall heat transfer coefficient value observed as 1943w/m2 -k at highest mass flow rate (within the considerations of this work) of 0.145 kg/s. The highest decrement in LMTD recorded for 0.0425 to 0.145 increase of mass flow rate is 49.32% in shell-and-tube heat exchanger of parallel flow arrangement. The highest effectiveness is observed for pipe in pipe counter flow heat exchanger case, which is 0.39 at a mass flow rate of 0.145kg/s.


1992 ◽  
Vol 114 (1) ◽  
pp. 41-49 ◽  
Author(s):  
B. S. V. Prasad ◽  
S. M. K. A. Gurukul

Use of traditional methods of rating can prove inaccurate or inadequate for many plate-fin heat exchanger applications. The superiority in practical situations of differential methods, based on dividing the heat exchanger into several sections and a step-wise integration of the heat transfer and pressure loss functions, is discussed. Differential methods are developed for counterflow, crossflow, and cross-counter-flow heat exchangers. The methods developed also avoid iterations at the section level calculations. Design of computer algorithms based on these methods is outlined. Two computer programs developed using the methods are presented and the results for a few typical cases are discussed.


Author(s):  
Ahmad Fakheri

The heat exchanger efficiency is defined as the ratio of the actual heat transfer in a heat exchanger to the optimum heat transfer rate. The optimum heat transfer rate, qopt, is given by the product of UA and the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids. The actual rate of heat transfer in a heat exchanger is always less than this optimum value, which takes place in an ideal balanced counter flow heat exchanger. It has been shown that for parallel flow, counter flow, and shell and tube heat exchanger the efficiency is only a function of a single nondimensional parameter called Fin Analogy Number. The function defining the efficiency of these heat exchangers is identical to that of a constant area fin with an insulated tip. This paper presents exact expressions for the efficiencies of the different cross flow heat exchangers. It is shown that by generalizing the definition of Fa, very accurate results can be obtained by using the same algebraic expression, or a single algebraic expression can be used to assess the performance of a variety of commonly used heat exchangers.


Author(s):  
Ahmad Fakheri

The heat exchanger efficiency is defined as the ratio of the actual heat transfer in a heat exchanger to the optimum heat transfer rate. The optimum heat transfer rate, qopt, is given by the product of UA and the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids. The actual rate of heat transfer in a heat exchanger is always less than this optimum value, which takes place in a balanced counter flow heat exchanger. It is shown that for parallel flow, counter flow, and shell and tube heat exchanger the efficiency is only a function of a single nondimensional parameter called Fin Analogy Number. Remarkably, the functional dependence of the efficiency of these heat exchangers on this parameter is identical to that of a constant area fin with an insulated tip. Also a general algebraic expression as well as a generalized chart is presented for the determination of the efficiency of shell and tube heat exchangers with any number of shells and even number of tube passes per shell, when the Number of Transfer Units (NTU) and the capacity ratio are known. Although this general expression is a function of the number of shells and another nondimensional group, it turns out to be almost independent of the number of shells over a wide range of practical interest. The same general expression is also applicable to parallel and counter flow heat exchangers.


Author(s):  
Shuang-Ying Wu ◽  
Xiao-Feng Yuan ◽  
You-Rong Li ◽  
Wen-Zhi Cui ◽  
Liao Quan

In this paper, the concept of exergy transfer effectiveness is put forward firstly and the expressions involving relevant variables for the exergy transfer effectiveness, the heat transfer units number and the ratio of cold and hot fluids heat capacity rate have been derived for the high and low temperature heat exchangers. Taking the parallel flow, counter flow and cross flow heat exchangers as examples, the numerical results of exergy transfer effectiveness are given and the comparison of exergy transfer effectiveness with heat transfer effectiveness is analyzed.


2021 ◽  
Author(s):  
Chase Ellsworth Christen

Solid particles are being considered in several high temperature thermal energy storage systems and as heat transfer media in concentrated solar power (CSP) plants. The downside of such an approach is the low overall heat transfer coefficients in shell-and-plate moving packed bed heat exchangers caused by the inherently low packed bed thermal conductivity values of the low-cost solid media. Choosing the right particle size distribution of currently available solid media can make a substantial difference in packed bed thermal conductivity, and thus, a substantial difference in the overall heat transfer coefficient of shell-and-plate moving packed bed heat exchangers. Current research exclusively focuses on continuous unimodal distributions of alumina particles. The drawback of this approach is that larger particle sizes require wider particle channels to meet flowability requirements. As a result, only small particle sizes with low packed bed thermal conductivities have been considered for the use in the falling-particle Gen3 CSP concepts. Here, binary particle mixtures, which are defined in this thesis as a mixture of two continuous unimodal particle distributions leading to a continuous bimodal particle distribution, are considered to increase packed bed thermal conductivity, decrease packed bed porosity, and improve moving packed bed heat exchanger performance. This is the first study related to CSP solid particle heat transfer that has considered the packed bed thermal conductivity and moving packed bed heat exchanger performance of bimodal particle size distributions at room and elevated temperatures. Considering binary particle mixtures that meet particle sifting segregation criteria, the overall heat transfer coefficient of shell-and-plate moving packed bed heat exchangers can be increased by 23% when compared to a monodisperse particle system. This work demonstrates that binary particle mixtures should be seriously considered to improve shell-and-plate moving packed bed heat exchangers.


2001 ◽  
Author(s):  
Arash Saidi ◽  
Daniel Eriksson ◽  
Bengt Sundén

Abstract This paper presents a discussion and comparison of some heat exchanger types readily applicable to use as intercoolers in gas turbine systems. The present study concerns a heat duty of the intercooler for a gas turbine of around 17 MW power output. Four different types of air-water heat exchangers are considered. This selection is motivated because of the practical aspects of the problem. Each configuration is discussed and explained, regarding advantages and disadvantages. The available literature on the pressure drop and heat transfer correlations is used to determine the thermal-hydraulic performance of the various heat exchangers. Then a comparison of the intercooler core volume, weight, pressure drop is presented.


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