scholarly journals Effects of Waveguide Position on Electric Field and Temperature Profile in Natural Rubber Gloves during Vulcanization Process Using Microwave Energy

Author(s):  
P. Keangin ◽  
U. Narumitbowonkul ◽  
P. Rattanadecho
1951 ◽  
Vol 24 (4) ◽  
pp. 777-786
Author(s):  
E. H. Farmer ◽  
C. G. Moore

Abstract The high degree of dehydrogenation effected by tert.-butoxy radicals at the α-methylenic groups of olefins enables these radicals to be used for the carbon-to-carbon cross-linking of unsaturated carbon chains, and especially of the polyisoprenic chains of natural rubber. Such cross-linking amounts to a vulcanization process in which the connecting links between chain molecules are just C—C bonds, which may be expected to have appropriate attributes. An examination has first been made of the cross-linking produced by tert.- butoxy radicals (from di-tert.-butyl peroxide) at 140° between the short iso-prenic chains in 1-methylcyclohexene, 4-methylhept-3-ene, 2,6-dimethylocta-2, 6-diene, and digeranyl. Cross-linking proceeds efficiently in each case, and the points of union in these isoprene units which become directly joined are not confined to original α-methylenic carbon atoms. Where the reagent radicals are in considerable deficit, e.g., one per two or three of the isoprene units present, those olefin molecules which are attacked become linked together mostly by single unions to form aggregates containing two, three or four molecules; but in the tetraisoprenic olefins the extent to which more than one union is formed between some of the directly linked molecules becomes appreciable. In natural rubber, cross-linking occurs smoothly and to nearly the full extent corresponding to the (in practice restricted) proportion of peroxidic reagent employed. Good vulcanizates can be so obtained in which the tensile stength is found to increase towards a maximum and then to decline rapidly as the degree of cross-linking steadily increases. Thus to obtain vulcanizates of the optimum physical characteristics, the degree of cross-linking must be suitably chosen. The role of the peroxidic reagent is almost entirely non-additive and non-degradative.


2017 ◽  
Vol 751 ◽  
pp. 252-257
Author(s):  
Kittiya Kosaentor ◽  
Ekkachai Kongmon ◽  
Chitrlada Thongbai ◽  
Sakhorn Rimjaem

Natural rubber is an important export product of Thailand, which presently contributes about 40% of global production and export. In order to make the natural rubber latex to be durable material, the proper vulcanization process is needed. In typical vulcanization process, chemical substances are added to improve the rubber properties. This may cause some problems e.g. toxicity, blooming effects and unpresented smell due to the additive substances. Vulcanization using an accelerated electron beam does not need to add possibly toxic chemical compounds, especially sulfur. Thus, it was proved to be an alternative method for high quality natural rubber vulcanization. This paper presents about simulation of electron beam irradiation for natural rubber vulcanization with variable electron beam energy and current of 0.5-4 MeV and 10-100 mA, respectively. These ranges of the electron beam energy and current will give adjustable absorb dose, which is the most important parameter for electron beam processing. The absorb energy and its distribution in the natural rubber latex are simulated by using a Monte Carlo method program, GEometry ANd Tracking 4 (GEANT4), with the aim to find the optimal conditions of electron beam properties for sufficient natural rubber vulcanization. Study results of the energy distribution for electron beam penetration in the natural rubber latex are presented and discussed in this paper.


2013 ◽  
Vol 858 ◽  
pp. 184-189
Author(s):  
Siti Rohana Yahya ◽  
Farah Nadiah Hamdan ◽  
Azura A. Rashid ◽  
Baharin Azahari

The main objective of this study was to investigate the effect of the pre-vulcanization temperature on mechanical and rheological properties of starch filled natural rubber (NR) latex films. The 10 phr filler loading of starch was added into the latex prior to the pre-vulcanization process at 60°C to 140°C. The dipped films were cured in the oven at 100°C for 20 minutes and cooled at room temperature for 24 hours before stripping. The rheological properties of NR latex compounds were studied based on the viscosity measurement. The tensile and tear tests of starch filled NR latex films were also carried out. The results indicated that the rheological properties of the latex compounds showed shear thickening behavior where viscosity was increased with the increase in shear rate and pre-vulcanization temperature proportionally. The pre-vulcanization temperature at 80°C showed the optimum mechanical properties of starch filled NR latex films.


1981 ◽  
Vol 54 (4) ◽  
pp. 734-750 ◽  
Author(s):  
C. H. Chen ◽  
J. L. Koenig ◽  
J. R. Shelton ◽  
E. A. Collins

Abstract From studies of a series of accelerated sulfur vulcanizations of natural rubber, the structural basis of the reversion in macroscopic physical-mechanical properties has been determined. The amount of chemically induced trans-methine butadiene-like structure increases as the reversion process proceeds. When there is no observable reversion, there is no detectable trans-methine butadiene-like structure. The presence of the trans-methine butadiene-like structure is detrimental to the properties of the natural rubber vulcanizate. The vulcanization process involves two competing processes, namely, crosslinking and desulfuration. The latter process produces the trans-methine structure which is responsible for the reversion in properties.


2003 ◽  
Vol 76 (3) ◽  
pp. 592-693 ◽  
Author(s):  
Prasenjeet Ghosh ◽  
Santhoji Katare ◽  
Priyan Patkar ◽  
James M. Caruthers ◽  
Venkat Venkatasubramanian ◽  
...  

Abstract The chemistry of accelerated sulfur vulcanization is reviewed and a fundamental kinetic model for the vulcanization process is developed. The vulcanization of natural rubber by the benzothiazolesulfenamide class of accelerators is studied, where 2-(morpholinothio) benzothiazole (MBS) has been chosen as the representative accelerator. The reaction mechanisms that have been proposed for the different steps in vulcanization chemistry are critically evaluated with the objective of developing a holistic description of the governing chemistry, where the mechanisms are consistent for all reaction steps in the vulcanization process. A fundamental kinetic model has been developed for accelerated sulfur vulcanization, using population balance methods that explicitly acknowledge the polysulfidic nature of the crosslinks and various reactive intermediates. The kinetic model can accurately describe the complete cure response including the scorch delay, curing and the reversion for a wide range of compositions, using a single set of rate constants. In addition, the concentration profiles of all the reaction intermediates as a function of polysulfidic lengths are predicted. This detailed information obtained from the population balance model is used to critically examine various mechanisms that have been proposed to describe accelerated sulfur vulcanization. The population balance model provides a quantitative framework for explicitly incorporating mechanistically reasonable chemistry of the vulcanization process.


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