scholarly journals Prediction of material removal rate in turning using Response Surface Method

Author(s):  
I Stănășel ◽  
F S Blaga ◽  
T Buidoș ◽  
F Corb
2018 ◽  
Vol 764 ◽  
pp. 123-132 ◽  
Author(s):  
Jia Jun Tang ◽  
Hui Zhang ◽  
Pei Qing Ye ◽  
Chao Hai Wang

To improve the material removal rate (MRR), the effects of electrode rotational speed, gap voltage and pulse width on the MRR of PCD EDM grinding process were studied. By adding pre-experiments, the optimization process is more rapid. A second-order regression model of MRR is established by using response surface method based on Composite Circumscribed design (CCC). And the influence of each parameter on the response is analyzed. The results show that the optimal removal rate is after optimized, which is 11.8% higher than that of the pre-experiment.


Author(s):  
Yu Li ◽  
Leigang Li ◽  
Reham Yasser Farouk ◽  
Yuanyuan Wang

Flocculation can remove large amounts of nitrogen and phosphorus from wastewater, and the resulting nitrogen- and phosphorus-rich floc can be used to produce organic fertilizer. For biogas slurries containing high levels of nitrogen and phosphorus, ordinary flocculants can no longer meet the flocculation requirements. In this study, to fully utilize the advantages of the two flocculants and achieve efficient removal rates of nitrogen and phosphorus from a biogas slurry, chitosan (CTS) and polyaluminum chloride (PAC) were used as a composite flocculation agent to flocculate pig biogas slurries. The response surface method was used to study the effect of PAC added (PACadded) to the composite flocculant (CF), composite flocculant added (CFadded) to the biogas slurry and the pH on flocculation performance, and optimize these three parameters. In the tests, when the PACadded was 6.79 g·100 mL−1CF, the CFadded was 20.05 mL·L−1 biogas slurry and the pH was 7.50, the flocculation performance was the best, with an absorbance of 0.132 at a wavelength of 420 nm. The total phosphorus (TP) concentration was reduced from 214.10 mg·L−1 to 1.38 mg·L−1 for a removal rate of 99.4%. The total ammonia nitrogen (TAN) concentration was reduced from 1568.25 mg·L−1 to 150.27 mg·L−1 for a removal rate of 90.4%. The results showed that the CF could form larger flocs, and had greater adsorption capacity and more stable flocculation performance than ordinary flocculants. Furthermore, the CF could exhibit better chelation, electrical neutralization and bridge adsorption.


2007 ◽  
Vol 364-366 ◽  
pp. 733-738
Author(s):  
Feng Jiao ◽  
Bo Zhao ◽  
Chuan Shao Liu ◽  
Xun Sheng Zhu

Aimed at the precision machining characteristics of nano ZTA engineering ceramics external cylindrical components, ultrasonic aided lapping experiments were carried out adopting inhouse developed ultrasonic external cylindrical lapping device with solid abrasive material. To obtain minimum surface roughness with constraint of the material removal rate, response surface methodology (RSM) was adopted to analyze the experimental data, and suitable experiment design was chosen to fit the response surface in this research. Second-order surface response models of surface roughness and material removal rate were developed respectively, and the influence laws of lapping parameters on surface roughness and material removal rate were clarified according to the built models. Finally, parameters optimization of the ultrasonic external cylindrical lapping process for nano ZTA engineering ceramics was realized using surface response methodology.


2014 ◽  
Vol 592-594 ◽  
pp. 831-835 ◽  
Author(s):  
Vikram Singh ◽  
Sharad Kumar Pradhan

The objective of the present work is to investigate the effects of various WEDM process parameters like pulse on time, pulse off time, corner servo, flushing pressure, wire feed rate, wire tension, spark gap voltage and servo feed on the material removal rate (MRR) & Surface Roughness (SR) and to obtain the optimal settings of machining parameters at which the material removal rate (MRR) is maximum and the Surface Roughness (SR) is minimum in a range. In the present investigation, Inconel 825 specimen is machined by using brass wire as electrode and the response surface methodology (RSM) is for modeling a second-order response surface to estimate the optimum machining condition to produce the best possible response within the experimental constraints.


2021 ◽  
Vol 49 (3) ◽  
pp. 756-763
Author(s):  
Kapil Gupta

This work presents the wire-EDM of WC-Co composite and optimization of process parameters using an integrated technique of response surface methodology (RSM), Vise Kriterijumska Optimizacija Kompromisno Resenje (VIKOR) and artificial bee colony (ABC) algorithm to obtain the best set of machinability indicators. Wire feed (WF), servo voltage (SV), pulse off-time (Pon) and pulse on-time (Poff) are the variable process parameters, whereas root mean square roughness (Rq), average surface roughness (Ra) and material removal rate (MRR) are the machinability indicators considered in the present work. A total of twenty nine experiments have been conducted based on Box Behnken design (BBD) technique of response surface methodology. VIKOR has been used for normalization of responses and followed by solving empirical models using ABC algorithm to obtain optimized process parameters setting. WF-12 m/min, SV-65V, Pon-116 µs, Poff-20 µs are the optimum wire-EDM parameters obtained by intelligent RSM-VIKOR-ABC technique that produced best values of Ra-4.51 µm, Rq-5.64 µm, MRR-0.061 mm3 /min simultaneously. The validation test confirmed an improvement up to 15% in the response characteristics which proved the effectiveness of this novel hybrid technique for optimization. The optimum parameter setting is for ready industrial reference to attain best surface quality and process productivity for WC-Co composite machining by wire-EDM.


2014 ◽  
Vol 541-542 ◽  
pp. 354-358 ◽  
Author(s):  
C. Nandakumar ◽  
B. Mohan

This research deals with the multi-response optimization of CNC WEDM process parameters for machining titanium alloy Ti 6AI-4V using Response Surface Methodology (RSM) to achieve higher Material Removal Rate (MRR) and lower surface roughness (Ra). The process parameters of CNC WEDM namely pulse-on time (TON), pulse-off time (TOFF) and wire feed rate (WF) were optimized to study the responses in terms of material removal rate and surface roughness. The surface plot and the contour plots were generated between the process parameters and the responses using MINITAB software. The results show that the Response surface methodology (RSM) is a powerful tool for providing experimental diagrams and statistical-mathematical models to perform the experiments appropriately and economically.


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