Applying the DOE toolkit on a Lean‐and‐Green Six Sigma Maritime‐Operation Improvement Project

2011 ◽  
Vol 2 (3) ◽  
pp. 270-284 ◽  
Author(s):  
George J. Besseris
Proceedings ◽  
2020 ◽  
Vol 63 (1) ◽  
pp. 47
Author(s):  
Karam Al-Akel ◽  
Liviu-Onoriu Marian

Even if Lean and Six Sigma tools are available for large audiences, many of the continuous improvement projects fail due to the lack of a pathway that ensures appropriate results in a timely manner. We would like to address this universal issue by generating, testing and validating an algorithm that improves manufacturing processes in a controlled manner. With a selection of the most valuable set of tools and concepts implemented in a specific order, a guideline for successful project implementation is proposed. Decreasing the overall number of continuous improvement project failures is the main scope of our algorithm and suggested methodology.


Author(s):  
Neha Verma ◽  
Vinay Sharma

There is a corresponding and complementary relationship among the three manufacturing techniques/processes—lean, green, and six-sigma—in premise of Industry 4.0. The three manufacturing techniques assist the managers for big data analysis of industrial wastes/byproducts and its corresponding influences over industries. The practiced manufacturing techniques are functioning for managing and controlling wastes, operations, and quality of product, respectively. It is perceived that lean especially focus is to recognize the several wastes, produced by miscellaneous organizational practices in premise of Industry 4.0. On the other hand, green assists the managers to map the environmental practices/consequences. The present research focuses attention on ‘greening' through life cycle assessment to fill this gap and to assess the environmental impacts of the generated waste. Nevertheless, lean and green when conjoined become enabling to identify the waste and evaluate environmental impact but both encompass no motive to reduce the enhanced quality of product and reducing micro level wastes. Six-sigma is exhibited as the preeminent methods in order to overcome the determined gaps in present research work.


Author(s):  
Robson Ferreira de Souza ◽  
Luciane G. Tomaz ◽  
Vicente J. C. Real ◽  
Tatiana Malafaia Cardoso

One of any company’s major assets is information and there is no information without data. In this regard, there are numerous market solutions for maintenance data records. At times, data quality is not satisfactory and this prevents obtaining information, thus jeopardizing reliability of the assets, affecting efficacy of a company’s management decisions and causing serious problems. This article aims to explain the use of the six sigma methodology to improve quality in maintenance records in the Natural Gas Department of Transpetro. To this end, the Maintenance Record Improvement Project was created, which involved plotting the execution process and maintenance records, development of portable tools for field records, redefining execution and management of routine maintenance processes, workforce training and cultural change. The article demonstrates how improvement opportunities were identified, mapping and measuring gaps, analysis of needs jointly with ways for treating them and preparing the action plan to prioritize the correction of deviations. In order to control the process, an indicator was developed to monitor progress in the quality of completing the records in the diverse Work Centers in the Transpetro Natural Gas Department (DGN) maintenance area.


2012 ◽  
Vol 138 (suppl 2) ◽  
pp. A008-A008
Author(s):  
Ellen Giampoli ◽  
Michael Facik ◽  
Donna K. Russell ◽  
Tamera Strzepek ◽  
Tiina Walsh ◽  
...  

2021 ◽  
Vol 20 (1) ◽  
pp. 81-88
Author(s):  
Arinda Soraya Putri ◽  
Fitdhan Primananda

Industrial businesses in Indonesia realize that consumer desires have changed over time. Consumers desire that becomes the main priority is quality. PT. Bitrate Industries, as a company that produces yarn in Semarang, always strives to improve product quality to the desires of consumers. The company faces quality control problems: the production process of 20 OE yarn, producing the highest defective products. The Six Sigma approach analyzes the causes of defects, identifies sources of variation, proposes improvements with 5W + 1H, and implements a quality control plan. Most defects occur in the production process in the autocross engine, which is caused by engine wear. Implementation of the kaizen approach can be given proposals in the form of improvements in maintenance, according to the existing scheduling and periodic replacement of parts. This study concludes that the proportion of defects is still in the controlled stage, but the quality control of the product is still needed. A quality improvement project with a Six Sigma approach can benefit any company that needs to find the most efficient way to improve product quality.


2011 ◽  
Vol 2011 ◽  
pp. 1-10 ◽  
Author(s):  
Elizabeth A. Martinez ◽  
Raul Chavez-Valdez ◽  
Natalie F. Holt ◽  
Kelly L. Grogan ◽  
Katherine W. Khalifeh ◽  
...  

Although the evidence strongly supports perioperative glycemic control among cardiac surgical patients, there is scant literature to describe the practical application of such a protocol in the complex ICU environment. This paper describes the use of the Lean Six Sigma methodology to implement a perioperative insulin protocol in a cardiac surgical intensive care unit (CSICU) in a large academic hospital. A preintervention chart audit revealed that fewer than 10% of patients were admitted to the CSICU with glucose <200 mg/dL, prompting the initiation of the quality improvement project. Following protocol implementation, more than 90% of patients were admitted with a glucose <200 mg/dL. Key elements to success include barrier analysis and intervention, provider education, and broadening the project scope to address the intraoperative period.


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