Corrosion behavior of X80 steel under disbond coating interfered with AC

2019 ◽  
Vol 66 (6) ◽  
pp. 704-718
Author(s):  
Qingmiao Ding ◽  
Zili Li ◽  
Tao Shen ◽  
Gan Cui

Purpose This paper aims to research the corrosion behavior of the metal under the disbonded coatings interfered with AC through electrochemical method. Design/methodology/approach The corrosion behavior of the metal under disbond coating interfered with alternate stray current (AC) was studied by electrochemical methods using the rectangular coating disbonded simulator. The obtained data from electrode potential test, electrochemical impedance spectroscopy (EIS) and polarization curves in simulated soil solution indicated that under the natural corrosion condition, the self-corrosion potential and the corrosion current density of the metal at different depths under disbond coating had obviously changed if there was AC interference. Findings The self-corrosion potential of the metal at the same depths under disbond coating shifted negatively with the rising of the AC voltage. Under the condition of cathode polarization, there was still obvious potential gradient with the extension of the deep peeling of the coating gap, and the corrosion current density of the test points was minimum, and the protection effect was best when the cathode protection potential was −1.0 V. When the metal was applied with over-protection, the corrosion rate of the metal increased as AC stray current flowing through it increased. Originality/value This paper used the rectangular aperture device to study the corrosion behavior of X80 steel under the disbonded coatings through electrochemical methods when the AC stray current interference voltage was 0V, 1V, 5V or 10V and the protection potential was 0V, −0.9V, −1.0V, −1.2V or −1.3V, respectively. There is great significance to the safe operation and long-term service of pipeline steel in soil environment.

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Qing-Miao Ding ◽  
Yong-Xiang Qin ◽  
Tao Shen ◽  
Yu-ning Gao

In this paper, the effect of alternating stray current (AC) density on the corrosion behavior of X80 steel under disbonded coating was studied by electrochemical methods, wire beam electrode (WBE) technology, and surface observation technology. The results showed that under the interference of different AC densities, the corrosion potential of X80 steel under disbonded coating underwent negative deviation, and the degree of negative deviation increased with the increase of AC density. The corrosion current density of X80 steel under disbonded coating with the action of 0~100 A/m2 AC density had few differences. While the corrosion current density of X80 steel with the action of 200~300 A/m2 AC density increased and the corrosion current density was higher than that under low AC density. The cathode area of the wire beam electrode under disbonded coating is mainly distributed outside and the edge of the gap between disbonded coating and X80 steel, while the anode area is mainly distributed inside the gap.


2010 ◽  
Vol 663-665 ◽  
pp. 473-476
Author(s):  
Shu Qi Zheng ◽  
Chang Feng Chen ◽  
Rui Jing Jiang ◽  
Dan Ni Wang

In the environment with H2S/CO2 or Na2S, the corrosion behavior of Lanthanum hexaboride (LaB6) was investigated by electrochemistry methods. The results indicated that the corrosion potential (Ecorr) and Rf of LaB6 increased as the partial pressure of H2S increased, while the corrosion current density (Icorr) decreased. In the environment containing Na2S, as the content of Na2S increased, the corrosion potential (Ecorr) and Rf of LaB6 decreased, while the corrosion current density (Icorr) increased. Thus, the addition of H2S into the environment with H2S/CO2 would inhibit the corrosion of LaB6; while in the environment containing Na2S, the increasing of the content of Na2S would accelerate the corrosion of LaB6.


2017 ◽  
Vol 2017 ◽  
pp. 1-13 ◽  
Author(s):  
Qingmiao Ding ◽  
Liping Fang ◽  
Yanyu Cui ◽  
Yujun Wang

A rectangle disbonded coating simulation device was used to research the effect of sulfate reducing bacteria (SRB) on the metallic corrosion behavior under disbonded coating by the electrochemical method. The results showed that the metal self-corrosion potential at the same test point had little change in the initial experiment stage, whether the solution was without or with SRB. The potential amplitude in the solution with SRB was larger than that without SRB in the later corrosion period. The corrosion current density of the metal at the same test point increased gradually over time in the solution with or without SRB, and SRB could accelerate the corrosion of the metal in the disbonded crevice. The metal self-corrosion potential in the crevice had little change in the SRB solution environment after adding the fungicide, but the corrosion current density decreased significantly. That meant the growth and reproduction of SRB were inhibited after adding the fungicide, so the metal corrosion rate slowed down. Among the three kinds of solution environment, increasing the coating disbonded thickness could accelerate the corrosion of the metal in the crevice, and it was the largest in the solution with SRB.


2019 ◽  
Vol 2019 ◽  
pp. 1-8 ◽  
Author(s):  
Yanyu Cui ◽  
Tao Shen ◽  
Qingmiao Ding

The effect of AC stray current density on corrosion behavior of X80 steel with stripped coating defects was studied by electrochemical method. The experimental results showed that the open circuit potential of X80 steel was shifted negatively due to the existence of AC interference. The degree of negative shift increased with the increasing of AC stray current density. And the potential after the cut of AC interference was still more negative than before. That is, the corrosion interference continued after cutting the AC power. In the initial stage of the experiment, the corrosion current density with 30A/m2 AC stray current interference was about 1.4 times of that without AC interference, while the corrosion current density with 50A/m2 AC stray current interference was about two times of that without AC interference.


Materials ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 117 ◽  
Author(s):  
Guoqiang Ma ◽  
Qiongyao He ◽  
Xuan Luo ◽  
Guilin Wu ◽  
Qiang Chen

The effect of recrystallization annealing on corrosion behavior of Ta-4%W alloy was studied. It is found that the deformed sample contains high dense dislocations and dislocation boundaries. During annealing, these dislocations and dislocation boundaries are replaced by recrystallizing grains until the alloy is fully recrystallized. Both the anodic dissolution and the cathodic activity is much more blocked. The corrosion potential gradual shift towards negative values and corrosion current density decrease, while polarization resistance increases after annealing, indicating enhanced corrosion resistance of the alloy. Such an enhancement is caused by the increase of low-Σ coincide site lattice boundaries and decrease of dislocations and dislocation boundaries.


2020 ◽  
Vol 9 (1) ◽  
pp. 496-502 ◽  
Author(s):  
Zhaohui Zhang ◽  
Bailong Liu ◽  
Mei Wu ◽  
Longxin Sun

AbstractThe electrochemical behavior of gold dissolution in the Cu2+–NH3–S2O32−–EDTA solution has been investigated in detail by deriving and analyzing the Tafel polarization curve, as this method is currently widely implemented for the electrode corrosion analysis. The dissolution rate of gold in Cu2+–NH3–S2O32−–EDTA solution was determined based on the Tafel polarization curves, and the effects of various compound compositions in a Cu2+–NH3–S2O32−–EDTA mixture on the corrosion potential and corrosion current density were analyzed. The results showed that the corrosion potential and polarization resistance decreased, whereas the corrosion current density increased for certain concentrations of S2O32−–NH3–Cu2+ and EDTA, indicating that the dissolution rate of gold had changed. The reason for promoting the dissolution of gold is also discussed.


2014 ◽  
Vol 61 (3) ◽  
pp. 158-165 ◽  
Author(s):  
Shamsad Ahmad

Purpose – The purpose of this paper was to explore the possibility of establishing an empirical correlation between concrete resistivity and reinforcement corrosion rate utilizing the experimental data generated by measuring corrosion current density of reinforced concrete specimens subjected to chloride-induced corrosion at different levels of concrete resistivity. Design/methodology/approach – To generate concrete resistivity vs corrosion current density data in a wide range, ten reinforced concrete specimens were prepared and allowed to corrode under severe chloride exposure. After significantly corroding the specimens, they were removed from the chloride exposure and were subjected to different moisture levels for achieving variation in the resistivity of concrete so that reasonably good number of resistivity vs corrosion rate data can be obtained. Resistivity and corrosion current density tests were conducted for all the ten specimens and their values were measured in wide ranges of 0.8-65 kΩ·cm and 0.08-11 μA/cm2, respectively. Findings – Data generated through this study were utilized to obtain an empirical relationship between concrete resistivity and corrosion current density. The trend of results obtained using the empirical correlation model developed in the present study was in close agreement with that obtained using a theoretical model reported in literature. Originality/value – The empirical correlation between concrete resistivity and reinforcement corrosion rate obtained under this work can be used for evaluation of reinforcement corrosion utilizing the resistivity values measured non-destructively.


2013 ◽  
Vol 756-759 ◽  
pp. 85-88
Author(s):  
Xiao Ming Wang ◽  
Sheng Zhu ◽  
Qing Chang ◽  
Guo Feng Han

Al-based coating on ZM5 magnesium alloy was prepared by Supersonic Particles Deposition (SPD). Electrochemical working station was utilized to test polarization curve, corrosion potential and electrochemical impedance spectroscopy etc. The results indicted that corrosion potential of Al-Si coating was about-767.6mV, much higher than that of ZM5 Mg-substrate; And corrosion current density of the coating sample decreased three order of magnitude than that of the uncoated. Compared to Mg-substrate, the radius of capacitive impedance arc of the coating enlarged and impedance modulus improved two order of magnitude.


2017 ◽  
Vol 64 (1) ◽  
pp. 69-74 ◽  
Author(s):  
Shamsad Ahmad

Purpose This study aims to make an effort to develop a model to predict the residual flexural strength of reinforced concrete beams subjected to reinforcement corrosion. Design/methodology/approach For generating the required data to develop the model, a set of experimental variables was considered that included corrosion current density, corrosion duration, rebar diameter and thickness of concrete cover. A total of 28 sets of reinforced concrete beams of size 150 × 150 × 1,100 mm were cast, of which 4 sets of un-corroded beams were tested in four-point bend test as control beams and the remaining 24 sets of beams were subjected to accelerated rebar corrosion inducing different levels of corrosion current densities for different durations. Corroded beams were also tested in flexure, and test results of un-corroded and corroded beams were utilized to obtain an empirical model for estimating the residual flexural strength of beams for given corrosion current density, corrosion duration and diameter of the rebars. Findings Comparison of the residual flexural strengths measured experimentally for a set of corroded beams, reported in literature, with that predicted using the model proposed in this study indicates that the proposed model has a reasonably good accuracy. Originality/value The empirical model obtained under this work can be used as a simple tool to predict residual flexural strength of corroded beams using the input data that include rebar corrosion rate, corrosion duration after initiation and diameter of rebars.


2017 ◽  
Vol 64 (6) ◽  
pp. 599-606 ◽  
Author(s):  
Yanbao Guo ◽  
Hai Tan ◽  
Deguo Wang ◽  
Tao Meng

Purpose With the rapid development of rail transportation and energy-delivery systems, such as buried oil and gas pipelines and high-voltage transmission lines, the alternating current (AC) corrosion of buried steel pipelines is becoming more serious. This paper aims to study the corrosion behaviours of Q235 buried steel pipelines induced by the alternating stray current, with a set of indoor simulated experiment apparatuses. Design/methodology/approach The corrosion of the coating holidays of the buried steel pipelines at various AC current densities from 0 to 200 A/m2 in the soil-simulating environment was revealed by the electrochemical and weight-loss methods. Findings The results showed that the corrosion potential of the steel shifted negatively obviously and the corrosion rate of the steel increased with the increasing of AC current density. At a low AC current density, the negative deviation of the corrosion potential of the steel was small and the increase of corrosion rate was slight. However, the negative deviation of the corrosion potential was remarkable and the corrosion rate was greatly increased at a relative higher AC current density. The geometrical shape of the corrosion images indicated the corrosion forms changed from uniform corrosion to local corrosion due to the increase of AC interference. Originality/value Investigation results are of benefit to provide a new strategy to forecast and evaluate the AC-induced corrosion of the buried pipelines which could improve the safety of pipeline transportation.


Sign in / Sign up

Export Citation Format

Share Document