scholarly journals 3D harmonic modeling of eddy currents in segmented conducting structures

Author(s):  
C.H.H.M. Custers ◽  
J.W. Jansen ◽  
M.C. van Beurden ◽  
E.A. Lomonova

PurposeThe purpose of this paper is to describe a semi-analytical modeling technique to predict eddy currents in three-dimensional (3D) conducting structures with finite dimensions. Using the developed method, power losses and parasitic forces that result from eddy current distributions can be computed.Design/methodology/approachIn conducting regions, the Fourier-based solutions are developed to include a spatially dependent conductivity in the expressions of electromagnetic quantities. To validate the method, it is applied to an electromagnetic configuration and the results are compared to finite element results.FindingsThe method shows good agreement with the finite element method for a large range of frequencies. The convergence of the presented model is analyzed.Research limitations/implicationsBecause of the Fourier series basis of the solution, the results depend on the considered number of harmonics. When conducting structures are small with respect to the spatial period, the number of harmonics has to be relatively large.Practical implicationsBecause of the general form of the solutions, the technique can be applied to a wide range of electromagnetic configurations to predict, e.g. eddy current losses in magnets or wireless energy transfer systems. By adaptation of the conductivity function in conducting regions, eddy current distributions in structures containing holes or slit patterns can be obtained.Originality/valueWith the presented technique, eddy currents in conducting structures of finite dimensions can be modeled. The semi-analytical model is for a relatively low number of harmonics computationally faster than 3D finite element methods. The method has been validated and shown to be computationally accurate.

Author(s):  
Karl Hollaus

Purpose The simulation of eddy currents in laminated iron cores by the finite element method (FEM) is of great interest in the design of electrical devices. Modeling each laminate by finite elements leads to extremely large nonlinear systems of equations impossible to solve with present computer resources reasonably. The purpose of this study is to show that the multiscale finite element method (MSFEM) overcomes this difficulty. Design/methodology/approach A new MSFEM approach for eddy currents of laminated nonlinear iron cores in three dimensions based on the magnetic vector potential is presented. How to construct the MSFEM approach in principal is shown. The MSFEM with the Biot–Savart field in the frequency domain, a higher-order approach, the time stepping method and with the harmonic balance method are introduced and studied. Findings Various simulations demonstrate the feasibility, efficiency and versatility of the new MSFEM. Originality/value The novel MSFEM solves true three-dimensional eddy current problems in laminated iron cores taking into account of the edge effect.


2017 ◽  
Vol 8 (5) ◽  
pp. 603-610 ◽  
Author(s):  
Salaheddine Harzallah ◽  
Mohamed Chabaat

Purpose The purpose of this paper is to present a new approach for computing by measuring and testing related 3D Eddy currents. In the process, a magnetic vector is formulated from the theoretical setup and obtained results from relevant applications are checked for the consistency of the theory. Besides, cracks detection as well as its propagation is studied through the two parameters: SIF and J-integral. A simulation by a numerical approach using finite-element discretization of 3D governing equations is employed to detect damaged zones and cracks. This approach has been used in the aircraft industry to control cracks. Besides, it makes it possible to highlight the defects of parts while preserving the integrity of the controlled products. Obtained results are compared and agreed with those of other researchers. Design/methodology/approach Finite-element discretization of 3D for solving problem in eddy current testing is presented in this paper. The main idea is the introduction of categorization for the shape reconstruction using the non-destructive testing by 3D-EC. The results are presented for a simple eddy current problem using the finite-element method as an experimental support. Findings In this research work, results of the various cases of simulation have been obtained. From these results of various boxes of simulation, one can conclude that the calculation of the impedance in only one point is not enough to confirm the presence or the absence of a defect for materials. Then, this confirmation leads us to the calculation of the impedance along the plate. The detection of an external defect requires the energy of the sensor by high frequencies .The position of defect (internal, in the middle, external) has a large effect on the impedance. The use of this sensor type in industrial application is frequent because of its precision (minimal error) and its low costs. The major disadvantage of this type of sensor lies in the fact that it is unable to detect a defect. Originality/value This paper fulfills an identified need to detect cracks in materials and eventually to study their propagation.


Author(s):  
Sebastian Grabmaier ◽  
Matthias Jüttner ◽  
Wolfgang Rucker

Purpose Considering the vector Helmholtz equation in three dimensions, this paper aims to present a novel approach for coupling the finite element method and a boundary integral formulation. It is demonstrated that the method is well-suited for many realistic three-dimensional problems in high-frequency engineering. Design/methodology/approach The formulation is based on partial solutions fulfilling the global boundary conditions and the iterative interaction between them. In comparison to other coupling formulation, this approach avoids the typical singularity in the integral kernels. The approach applies ideas from domain decomposition techniques and is implemented for a parallel calculation. Findings Using confirming elements for the trace space and default techniques to realize the infinite domain, no additional loss in accuracy is introduced compared to a monolithic finite element method approach. Furthermore, the degree of coupling between the finite element method and the integral formulation is reduced. The accuracy and convergence rate are demonstrated on a three-dimensional antenna model. Research limitations/implications This approach introduces additional degrees of freedom compared to the classical coupling approach. The benefit is a noticeable reduction in the number of iterations when the arising linear equation systems are solved separately. Practical implications This paper focuses on multiple heterogeneous objects surrounded by a homogeneous medium. Hence, the method is suited for a wide range of applications. Originality/value The novelty of the paper is the proposed formulation for the coupling of both methods.


Author(s):  
Yilun Li ◽  
Shiyou Yang

Purpose – The temperature drop, especially in the edge of rolled steel in the hot rolling cooling has a catastrophic effect on the steel quality. The purpose of this paper is to study the coupled eddy current-temperature field of a C-type edge induction heater to provide references for engineering applications and designs. Design/methodology/approach – Three-dimensional finite element analysis (FEA) model of a C-type edge induction heater is developed. Especially, a numerical methodology to couple the eddy current and temperature fields is proposed for coupled eddy current and temperature problems involving movement components. FEA software ANSYS is used to solve the coupled eddy current and temperature fields. The heat loss from the eddy current fields is abstracted and processed, and taken as internal heat source in the analysis of the temperature field. The temperature distribution of the rolling steel is obtained. Findings – The numerical results can predict exactly the temperature rise of the rolled steel by means of the edge induction heating system. Practical implications – The proposed numerical methodology for coupling eddy current and temperature fields can be applied to engineering coupled eddy current and temperature problems involving movement components. Also, the developed model and method can be used in the analysis and design of the edge induction heating system. Originality/value – A numerical methodology to couple eddy current and temperature field for solving multi-physics field problems involving movement components is proposed and implemented in available commercial software. A three-dimensional model of the C-type edge induction heat heater is developed. Finite element method is employed to study the coupled eddy current-thermal problem. A method to deal with the movement of the strip steel is proposed. The proposed methodology can be applied to other coupled eddy current-temperature field problem with moving components.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Erfan Rezvani Ghomi ◽  
Saeideh Kholghi Eshkalak ◽  
Sunpreet Singh ◽  
Amutha Chinnappan ◽  
Seeram Ramakrishna ◽  
...  

Purpose The potential implications of the three-dimensional printing (3DP) technology are growing enormously in the various health-care sectors, including surgical planning, manufacturing of patient-specific implants and developing anatomical models. Although a wide range of thermoplastic polymers are available as 3DP feedstock, yet obtaining biocompatible and structurally integrated biomedical devices is still challenging owing to various technical issues. Design/methodology/approach Polyether ether ketone (PEEK) is an organic and biocompatible compound material that is recently being used to fabricate complex design geometries and patient-specific implants through 3DP. However, the thermal and rheological features of PEEK make it difficult to process through the 3DP technologies, for instance, fused filament fabrication. The present review paper presents a state-of-the-art literature review of the 3DP of PEEK for potential biomedical applications. In particular, a special emphasis has been given on the existing technical hurdles and possible technological and processing solutions for improving the printability of PEEK. Findings The reviewed literature highlighted that there exist numerous scientific and technical means which can be adopted for improving the quality features of the 3D-printed PEEK-based biomedical structures. The discussed technological innovations will help the 3DP system to enhance the layer adhesion strength, structural stability, as well as enable the printing of high-performance thermoplastics. Originality/value The content of the present manuscript will motivate young scholars and senior scientists to work in exploring high-performance thermoplastics for 3DP applications.


Author(s):  
Najib Hdhiri ◽  
Brahim Ben Beya

Purpose The purpose of this study is to investigate the effects of heat generation or absorption on heat transfer and fluid flow within two- and three-dimensional enclosure for homogeneous medium filled with different metal liquid. Numerical results are presented and analyzed in terms of fluid flow, thermal field structures, as well as average Nusselt number profiles over a wide range of dimensionless quantities, Grashof number (Gr) (104 and 105), SQ (varied between −500 to 500) and Prandtl number (Pr = 0.015, 0.024 and 0.0321). The results indicate that when the conductive regime is established for a Grashof number Gr = 104, the 2D model is valid and predicts all three-dimensional results with negligible difference. This was not the case in the convective regime (Gr = 105) where the effect of the third direction becomes important, where a 2D-3D difference was seen with about 37 per cent. Also, in most cases, the authors find that the heat absorption phenomena have the opposite effect with respect to the heat generation. Design/methodology/approach Numerical results are presented and analyzed in terms of fluid flow, thermal field structures, as well as average Nusselt number profiles over a wide range of dimensionless quantities. Findings Grashof number (Gr) (104 and 105), SQ (varied between −500 to 500) and Prandtl number (Pr = 0.015, 0.024 and 0.0321). Originality/value The results indicate that when the conductive regime is established for a Grashof number Gr = 104, the 2D model is valid and predicts all three-dimensional results with negligible difference.


2010 ◽  
Vol 78 (1) ◽  
Author(s):  
M. Chekchaki ◽  
V. Lazarus ◽  
J. Frelat

The mechanical system considered is a bilayer cantilever plate. The substrate and the film are linear elastic. The film is subjected to isotropic uniform prestresses due for instance to volume variation associated with cooling, heating, or drying. This loading yields deflection of the plate. We recall Stoney’s analytical formula linking the total mechanical stresses to this deflection. We also derive a relationship between the prestresses and the deflection. We relax Stoney’s assumption of very thin films. The analytical formulas are derived by assuming that the stress and curvature states are uniform and biaxial. To quantify the validity of these assumptions, finite element calculations of the three-dimensional elasticity problem are performed for a wide range of plate geometries, Young’s and Poisson’s moduli. One purpose is to help any user of the formulas to estimate their accuracy. In particular, we show that for very thin films, both formulas written either on the total mechanical stresses or on the prestresses, are equivalent and accurate. The error associated with the misfit between our theorical study and numerical results are also presented. For thicker films, the observed deflection is satisfactorily reproduced by the expression involving the prestresses and not the total mechanical stresses.


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