Effect of large-area texture/slip surface on journal bearing considering cavitation

2015 ◽  
Vol 67 (3) ◽  
pp. 216-226 ◽  
Author(s):  
Qiyin Lin ◽  
Zhengying Wei ◽  
Ning Wang ◽  
Wei Chen

Purpose – The purpose of this paper is to study the influence of large-area texture/slip surface, especially the area and position of large-area texture surface on journal bearing, and improve the tribological performances of journal bearing. Design/methodology/approach – A modified texture/slip numerical boundary condition with double parameters is presented and is applied onto the region where surface textures locate to represent the impact of actual texture/slip surface. A phase change condition is used to analyze cavitation phenomena. Findings – The global/cumulative texture effect can be represented by applying texture/slip condition onto the region where it locates. The area and position of texture/slip surface would significantly affect the cavitation and load-carrying capacity. Texture/slip surface would not affect the pressure and load-carrying capacity when it locates at cavitation zone. The effect of texture/slip surface on load-carrying capacity would be beneficial if it locates at the pressure rise region, but its effect would be adverse if it locates at the pressure drop region. Well-designed texture/slip surface can improve tribological performances. Originality/value – The developed texture/slip boundary condition can be a suitable and useful tool to analyze the effect of large-area texture/slip surface and especially to optimize the area and position of large-area texture surface. This approach can be complementary to conventional approach which is used to analyze the influence of textures’ real configurations and parameters.

2016 ◽  
Vol 68 (2) ◽  
pp. 149-157 ◽  
Author(s):  
Rufei Yu ◽  
Pei Li ◽  
Wei Chen

Purpose – This paper aims to study the impact of surface texture on grease-lubricated journal bearing, load-carrying capacity, friction and friction coefficient. Design/methodology/approach – The paper opted for a basic application research using the commercial CFD software FLUENT 14.0. Findings – The load-carrying capacity can be enhanced if the surface texture is introduced from a suitable position. The textural shape has a more significant effect on the friction and load-carrying capacity than the friction coefficient. The rheological parameters of grease affect the load-carrying capacity in the same way, i.e. the load increases with the increase in the rheological parameters. With the decrease in the value of cavitation pressure, the cavitation area reduces but the dynamic pressure area gets enlarged. Research limitations/implications – Because of the chosen research method, the research results may lack the analysis of experiments. Practical implications – The research results can be applied to the domain in the high-speed spindle and lubricated multibody system. Originality/value – The investigation on the performances of grease-lubricated journal bearing with surface texture would be significant.


2020 ◽  
Vol 72 (3) ◽  
pp. 405-414 ◽  
Author(s):  
Ahmed M. Saleh ◽  
Wael Crosby ◽  
Ibrahim M. El Fahham ◽  
M. Elhadary

Purpose The purpose of this paper is to study the effect of liner surface texture on journal bearing performance. Modeling the profile curvature of the dimples or grooves is planned for different cases of texture surface under thermo-hydrodynamic condition (THD). The aim of this paper is to determine the effect the texture surface on the performance of journal bearing and specify the optimum shape for texture dimples. Design/methodology/approach The paper was opted for an exploratory study by applying finite difference method to solve the energy equation, the heat conduction equations and the Reynolds equation numerically. The lubricant film thickness is divided to a mesh of 640,000 points. The equations were solved for each point of the mesh by using a MATLAB code. For texture shape optimization, 24 cases of different texture shapes were selected which includes elliptical, triangle and square curvature shape. Findings The paper provides theoretical insights about the effect of texture shape on journal bearing performance. It was concluded that to get a high load-carrying capacity, the direction of curvature is preferably to be perpendicular to the sliding direction. The convex texture has higher load carrying capacity than concave texture. Finally, the surface with textures in channel form yields better overall performance than the surface with several dimples. Originality/value This paper fulfils an identified need to study how texture surface affects the performance of journal bearing under thermo-hydrodynamic conditions.


2017 ◽  
Vol 69 (4) ◽  
pp. 574-584 ◽  
Author(s):  
Anil B. Shinde ◽  
Prashant M. Pawar

Purpose This study aims to improve the performance of hydrodynamic journal bearings through partial grooving on the bearing surface. Design/methodology/approach Bearing performance analysis is numerically carried out using the thin film flow physics of COMSOL Multiphysics 5.0 software. Initially, the static performance analysis is carried out for hydrodynamic journal bearing system with smooth surface, and the results of the same are validated with results from the literature. In the later part of the paper, the partial rectangular shape micro-textures are modeled on bearing surface. The effects of partial groove pattern on the bearing performance parameters, namely, fluid film pressure, load carrying capacity, frictional power loss and frictional torque, are studied in detail. Findings The numerical results show that the values of maximum fluid film pressure, load carrying capacity, frictional power loss and frictional torque are considerably improved due to deterministic micro-textures. Bearing surface with partial groove along 90°-180° region results in 81.9 per cent improvement in maximum fluid film pressure and 75.9 per cent improvement in load carrying capacity as compared with smooth surface of journal bearing, with no increase in frictional power loss and frictional torque. Maximum decrease in frictional power loss and frictional torque is observed for partially grooving along 90°-360° region. The simulations are supported by proof-of-concept experimentation. Originality/value This study is useful in the appropriate selection of groove parameters on bearing surface to the bearing performance characteristics.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mohammad Arif ◽  
Saurabh Kango ◽  
Dinesh Kumar Shukla

Purpose This study aims to purpose the suitable location of slip boundary condition and microscale surface textures to enhance the tribological performance of the hydrodynamic journal bearings. Design/methodology/approach Mass conserving Elrod cavitation algorithm with considering slip boundary condition has been used for predicting the static performance characteristics (load carrying capacity, coefficient of friction and volumetric inflow rate) of finite cylindrical shape textured journal bearings. Findings It has been observed that the full textured bearing with slip boundary condition in between 0°–180° circumferential region gives a significant reduction in the lubricant rupture zone. However, the introduction of textures up to the interface of slip and the no-slip region is increasing the load-carrying capacity and reduces the shear stress. This reduction in shear stress with combined slip and surface textures is effective in increasing the volumetric inflow rate of the lubricant. Practical implications The combined effect of slip boundary condition and surface texturing is increasing the scope of liquid lubricants in hydrodynamic journal bearings and further contributing toward the development of small-scale rotating machines. Originality/value The study related to the use of mass conserving Elrod cavitation algorithm for finding the optimum location of slip and surface texture zones has been found rare in the literature. Previous studies show that the mass conserving Elrod cavitation algorithm gives realistic results for textured bearings and its findings show good agreement with the experimental observations.


2019 ◽  
Vol 71 (10) ◽  
pp. 1136-1143 ◽  
Author(s):  
Boualem Chetti ◽  
Wael Ahmed Crosby

Purpose The purpose of this paper is to present the effect of the preload on the static characteristics of three-lobe bearings lubricated with a fluid blended with high polymer additives modeled as a couple stress fluid. Design/methodology/approach Based on the micro-continuum theory, the modified Reynolds equation for couple stress fluids is solved using a finite difference method to obtain the distribution of the pressure, the load-carrying capacity, the attitude angle, the friction coefficient and the side leakage for various values of the couple stress parameter and the preload factor. Findings The results show that the presence of a couple stress in the lubricants improves the static characteristics of this type of bearing compared to those lubricated with Newtonian fluids for any value of the preload factor. Thus, it is found that the preload significantly affects the performance of the three-lobe journal bearing lubricated with a couple stress fluid or a Newtonian fluid. Moreover, the investigation showed that increasing the preload factor exhibits an increase in the load carrying capacity and the attitude angle, but it decreases the friction coefficient and the side leakage especially at a lower preload factor. Furthermore, using a couple stress fluid and a higher preload factor led to a significant rise in the load carrying capacity and a significant reduction in the friction coefficient. Practical implications This study helped improve the performance characteristics of the three-lobe journal bearing. Originality/value The presence of couple stress in the lubricants improves the static characteristics of this type of bearing compared to those lubricated with Newtonian fluids for any value of the preload factor. The usage of the couple stress fluid and the higher preload factor led to a significant rise in the load carrying capacity and a significant reduction in the friction coefficient.


2015 ◽  
Vol 67 (1) ◽  
pp. 30-37 ◽  
Author(s):  
Gao Gengyuan ◽  
Yin Zhongwei ◽  
Jiang Dan ◽  
Zhang Xiuli

Purpose – The purpose of this paper is to improve hydrodynamic load-carrying capacity of a water-lubricated journal bearing by a new bush structure. Water-lubricated bearing is becoming more and more popular since it is environmentally friendly and saves energy. However, contrary to oil and grease-lubricated bearings, water-lubricated bearing is limited in many situations due to its low hydrodynamic load-carrying capacity. Design/methodology/approach – The present article proposes a new bearing bush, with a transition-arc structure, which is favorable for increasing hydrodynamic load-carrying capacity. Hydrodynamic load-carrying capacity was calculated by means of three-dimensional computational fluid dynamics (3-D CFD) analysis. Several variants of a journal bearing with a transition-arc structure of different dimensions are analyzed, while the radial clearance of the bearing, eccentricity ratio and the velocity of the journal remain unchanged. Findings – The results show that obvious changes are found in hydrodynamic load-carrying capacity of a water-lubricated journal bearing. For different width over diameter (L/D) bearing ratios, the relationship between hydrodynamic load-carrying capacity and the magnitude of the transition-arc structure dimension is researched. Originality/value – The research presented here leads to a design reference guideline that could be used by the designer engineer to design smart journal bearings for improving the hydrodynamic load-carrying capacity.


2019 ◽  
Vol 71 (4) ◽  
pp. 564-572
Author(s):  
Fangrui Lv ◽  
Donglin Zou ◽  
Na Ta ◽  
Zhu-Shi Rao

Purpose The purpose of this paper is to improve the lubrication performance of a water-lubricated polymer bearing with axial grooves, especially enlarge the minimum film thickness. Design/methodology/approach The bearing diameter is enlarged near the axial ends of the journal, with axial openings of a trumpet shape. A numerical model is developed which considers the proposed trumpet-shaped openings, bush deformation and grooves. The generatrix of the trumpet-shaped opening is assumed to be a paraboloid. Three different variations are covered, and the influences of the trumpet-shaped openings’ parameters on the bearing performance are analyzed. Findings The appropriate trumpet-shaped openings at the axial ends effectively increase the minimum film thickness, and the impact of trumpet-shaped openings on load carrying capacity is very small or even negligible. For the water-lubricated polymer bearing with axial grooves analyzed in this paper, the appropriate trumpet-shaped openings increase the minimum film thickness from 0.53 to 11.14 µm and decrease the load carrying capacity by 2.48 per cent. Practical implications The results of this study can be applied to marine propeller shaft systems and other systems with polymer bearings. Originality/value This paper has presented an approach for significantly increasing the minimum film thickness of a water-lubricated polymer bearing. A study on the performance improvement of water-lubricated polymer bearings with axial grooves is of significant interest to the research community.


2019 ◽  
Vol 71 (7) ◽  
pp. 869-884 ◽  
Author(s):  
Waheed Ur Rehman ◽  
Jiang Guiyun ◽  
Luo Yuan Xin ◽  
Wang Yongqin ◽  
Nadeem Iqbal ◽  
...  

Purpose This paper’s aim is modeling and simulation of an advanced controller design for a novel mechatronics system that consists of a hydrostatic journal bearing with servo control. The proposed mechatronic system has more worth in tribology applications as compared to the traditional hydrostatic bearing which has limited efficiency and poor performance because of lower stiffness and load-carrying capacity. The proposed mechatronic system takes advantage of active lubrication to improve stiffness, rotor’s stability and load-carrying capacity. Design/methodology/approach The current work proposes extended state observer-based controller to control the active lubrication for hydrostatic journal bearing. The advantage of using observer is to estimate unknown state variables and lumped effects because of unmodeled dynamics, model uncertainties, and unknown external disturbances. The effectiveness of the proposed mechatronic system is checked against the traditional hydrostatic bearing. Findings Proposed mechatronics active hydrostatic journal bearing system is checked against traditional hydrostatic journal bearing. It is found that novel active hydrostatic journal bearing with servo control has good tribology performance factors such as stiffness, less rotor vibration, no wear and friction under starting conditions and high load-carrying capacity under different conditions of spindle speed, temperature, initial oil pressure and external disturbance. The result shows that proposed mechatronics system has more worth in rotary tribology applications. Originality/value The current manuscript designs a novel active hydrostatic journal bearing system with servo control. The mathematical model has advantages in term of estimating unknown state variables and lumped effects because of unmodeled dynamics, model uncertainties and unknown external disturbances. The result shows improvement in dynamic characteristics of a hydrostatic journal bearing under different dynamic conditions.


2014 ◽  
Vol 66 (2) ◽  
pp. 168-173 ◽  
Author(s):  
Boualem Chetti

Purpose – The performance of finite circular journal bearing lubricated with micropolar fluids taking into account the elastic deformation of the bearing liner is presented. The paper aims to discuss these issues. Design/methodology/approach – The modified Reynolds equation is obtained using the micropolar lubrication theory. The solution of the modified Reynolds equation is determined using finite difference technique. The static characteristics in terms of load-carrying capacity, attitude angle, side leakage and friction coefficient for micropolar and Newtonian fluids are determined for various values of eccentricity ratio and different values of elastic coefficient. Findings – Compared with Newtonian fluids, the micropolar fluids produce an increase in the load-carrying capacity and a reduction in the attitude angle, the friction factor and side leakage for both the rigid and deformable bearings. Originality/value – It is concluded that the influence of elastic deformation on the bearing characteristics lubricated with micropolar fluids is significantly apparent compared with bearing lubricated with Newtonian fluids.


Animals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 1333
Author(s):  
Syed S. U. H. Bukhari ◽  
Alan G. McElligott ◽  
Rebecca S. V. Parkes

There are approximately 112 million working equids in developing countries, many of which are associated with brick kilns. Brick kilns and overloading are associated with welfare problems in working equids. Understanding equids’ abilities and influencing factors are important for both effective performance and welfare. Traditionally, measurement of the amount of ‘bone’ was used, and more recently, gait symmetry has been identified as a potential marker for loading capacity. Assessment of stride parameters and gait kinematics provides insights into adaptations to loading and may help determine cut-off loads. Physiological factors such as the ability to regain normal heart rates shortly after work is an important tool for equine fitness assessment and a more accurate measure of load-carrying capacity than absolute heart rate. Oxidative stress, plasma lactate, and serum creatine kinase activity are reliable biochemical indicators of loading ability. For monitoring stress, salivary cortisol is superior to serum cortisol level for assessment of hypothalamus-pituitary-adrenal axis and is related to eye temperatures, but this has yet to be interpreted in terms of load-carrying ability in equids. Further research is needed to standardize the evidence-based load-carrying capacity of working horses and donkeys.


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