Investigating the effect of different slip zone locations on the lubrication performance of textured journal bearings

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mohammad Arif ◽  
Saurabh Kango ◽  
Dinesh Kumar Shukla
Keyword(s):  
Boundary Condition ◽  
Carrying Capacity ◽  
Slip Boundary Condition ◽  
Journal Bearings ◽  
Load Carrying Capacity ◽  
Inflow Rate ◽  
Content Type ◽  
Surface Textures ◽  
Slip Boundary ◽  
Load Carrying

Purpose This study aims to purpose the suitable location of slip boundary condition and microscale surface textures to enhance the tribological performance of the hydrodynamic journal bearings. Design/methodology/approach Mass conserving Elrod cavitation algorithm with considering slip boundary condition has been used for predicting the static performance characteristics (load carrying capacity, coefficient of friction and volumetric inflow rate) of finite cylindrical shape textured journal bearings. Findings It has been observed that the full textured bearing with slip boundary condition in between 0°–180° circumferential region gives a significant reduction in the lubricant rupture zone. However, the introduction of textures up to the interface of slip and the no-slip region is increasing the load-carrying capacity and reduces the shear stress. This reduction in shear stress with combined slip and surface textures is effective in increasing the volumetric inflow rate of the lubricant. Practical implications The combined effect of slip boundary condition and surface texturing is increasing the scope of liquid lubricants in hydrodynamic journal bearings and further contributing toward the development of small-scale rotating machines. Originality/value The study related to the use of mass conserving Elrod cavitation algorithm for finding the optimum location of slip and surface texture zones has been found rare in the literature. Previous studies show that the mass conserving Elrod cavitation algorithm gives realistic results for textured bearings and its findings show good agreement with the experimental observations.

Effect of large-area texture/slip surface on journal bearing considering cavitation

2015 ◽  
Vol 67 (3) ◽  
pp. 216-226 ◽  
Author(s):  
Qiyin Lin ◽  
Zhengying Wei ◽  
Ning Wang ◽  
Wei Chen
Keyword(s):  
Boundary Condition ◽  
Carrying Capacity ◽  
Journal Bearing ◽  
Slip Surface ◽  
Load Carrying Capacity ◽  
Large Area ◽  
Texture Surface ◽  
Content Type ◽  
Load Carrying ◽  
The Impact

Purpose – The purpose of this paper is to study the influence of large-area texture/slip surface, especially the area and position of large-area texture surface on journal bearing, and improve the tribological performances of journal bearing. Design/methodology/approach – A modified texture/slip numerical boundary condition with double parameters is presented and is applied onto the region where surface textures locate to represent the impact of actual texture/slip surface. A phase change condition is used to analyze cavitation phenomena. Findings – The global/cumulative texture effect can be represented by applying texture/slip condition onto the region where it locates. The area and position of texture/slip surface would significantly affect the cavitation and load-carrying capacity. Texture/slip surface would not affect the pressure and load-carrying capacity when it locates at cavitation zone. The effect of texture/slip surface on load-carrying capacity would be beneficial if it locates at the pressure rise region, but its effect would be adverse if it locates at the pressure drop region. Well-designed texture/slip surface can improve tribological performances. Originality/value – The developed texture/slip boundary condition can be a suitable and useful tool to analyze the effect of large-area texture/slip surface and especially to optimize the area and position of large-area texture surface. This approach can be complementary to conventional approach which is used to analyze the influence of textures’ real configurations and parameters.

Optimization of texture geometry for a rotating ring to maximum load-carrying capacity

2019 ◽  
Vol 71 (5) ◽  
pp. 657-663
Author(s):  
Zaihao Tian ◽  
Jin-Kui Ma ◽  
Lu Changhou ◽  
Shu-Jiang Chen
Keyword(s):  
Carrying Capacity ◽  
Maximum Load ◽  
Computational Domain ◽  
Load Carrying Capacity ◽  
Flat Bottom ◽  
Film Pressure ◽  
Content Type ◽  
Surface Textures ◽  
Surface Contour ◽  
Load Carrying

Purpose The purpose of this paper is to maximize the load-carrying capacity (LCC) of a rotating ring, a numerical model optimizing both the surface and bottom shape of its surface textures is proposed. Design/methodology/approach The Reynolds equation is used to evaluate the film pressure and LCC obtained by integrating the film pressure is set as the objective function. Around the center of the computational domain, radial lines with an equal angle between adjacent ones are produced and the surface contour of textures is obtained by connecting the endpoints using a spline curve. The bottom profile is then obtained by connecting the endpoints of two vertical lines at the circumferential ends of textures. Lengths of these lines are set as design variables and genetic algorithm is used to solve optimization models. Findings Results show that optimum textures have an “apple-like” surface contour and a “wedge-like” bottom profile, which are both expressed by smooth spline curves. Optimum wedge-bottom textures generate higher LCC than optimum flat-bottom textures. Moreover, the optimum textures have the highest LCC compared with optimum grooves proposed previously, which validates the practical value of the current optimization model. Originality/value This work presents a comprehensive optimization method of texture geometry, which provides a new idea of the design of surface textures.

Numerical investigation of squeeze film lubrication on bioinspired hexagonal patterned surface

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Binbin Su ◽  
Xianghe Zou ◽  
Lirong Huang
Keyword(s):  
Flow Rate ◽  
Carrying Capacity ◽  
Squeeze Film ◽  
Load Carrying Capacity ◽  
Two Dimensional ◽  
Working Mechanism ◽  
Content Type ◽  
Patterned Surface ◽  
Load Carrying ◽  
Film Lubrication

Purpose This paper aims to investigate the squeeze film lubrication properties of hexagonal patterned surface inspired by the epidermis structure of tree frog’s toe pad and numerically explore the working mechanism of hexagonal micropillar during the acquisition process of high adhesive and friction for wet contacts. Design/methodology/approach A two-dimensional elastohydrodynamic numerical model is employed for the squeezing contacts. The pressure distribution, load carrying capacity and liquid flow rate of the squeeze film are obtained through a simultaneous solution of the two-dimensional Reynolds equation and elasticity deformation equations. Findings Higher pressure is found to be longitudinally distributed across individual hexagonal pillar, with pressure peak emerging at the center of hexagonal pillar. Expanding the area density and shrinking the channel depth or initial film thickness will improve the magnitude of squeezing pressure. Relatively lower pressure is generated inside interconnected channels, which reduces the load carrying capacity of the squeeze film. Meanwhile, the introduction of microchannel is revealed to downscale the total mass flow rate of squeezing contacts. Originality/value This paper provides a good proof for the working mechanism of surface microstructures during the acquisition process of high adhesive and friction for wet contacts.

Influence of water contamination in gear lubricants on wear and micro-pitting performance of case carburized gears

2017 ◽  
Vol 69 (4) ◽  
pp. 612-619 ◽  
Author(s):  
Christian Engelhardt ◽  
Jochen Witzig ◽  
Thomas Tobie ◽  
Karsten Stahl
Keyword(s):  
Carrying Capacity ◽  
Research Work ◽  
Load Carrying Capacity ◽  
Wear Performance ◽  
Content Type ◽  
Effect Of Water ◽  
Base Oils ◽  
Load Carrying ◽  
Different Types ◽  
Influence Of Water

Purpose Water can alter the performance of modern gear lubricants by influencing the flank load carrying capacity of gears significantly. The purpose of this paper is to investigate the influence of water contaminations in different kinds of base oils on the micro-pitting and wear performance of case carburized gears. Design/methodology/approach Concerning micro-pitting and wear, tests, based mostly on the following standardized tests, are performed on a Forschungsstelle fuer zahnraeder und getriebebau (FZG)-back-to-back gear test rig: micro-pitting short test Graufleckenkurztest (GFKT) according to DGMK 575 (screening test), micro-pitting test Graufleckentest (GT) according to FVA 54/7 (load stage test and endurance test) and Slow-speed wear test according to DGMK 377. To investigate the effect of water on the gear load carrying capacity dependent on different types of base oils, two polyglycol oils (PG1 and PG2), a polyalphaolefin oil, a mineral oil and an ester oil E are used. Each of these oils are common wind turbine gear oils with a viscosity ISO VG-220. Additionally, a manual transmission fluid with a viscosity of society of automotive engineers (SAE) 75W-85 is tested. Findings Considering the micro-pitting and wear performance, a significant decrease caused by water contaminations could not be detected. Regarding pitting damages, a generally negative influence was observed. This influence was differently distinctive for different base oil types. Especially non-polar lubricants seem to be affected negatively. The documented damages of the tooth flanks confirm this observation. While typical pitting damages appeared in test runs with polar lubricants, the disruption in test runs with non-polar lubricants was more extensive. Based on the experimental investigations, a general model of the damaging mechanisms of water contaminations in lubricants was derived. It is split into three partitions: interaction lubricant–water (effect of water on the molecular structure of base oils and additives), chemical-material-technological (especially corrosive reactions) and tribological influence (effect of water droplets in the contact zone). It has to be considered that the additive package of lubricants affects the influence of water contaminations on the flank load carrying capacity distinctively. An influence of water on the micro-pitting and wear performance in other than the given lubricants cannot be excluded. Originality/value While former research work was focused more on the effects of water in mineral oils, investigations concerning different types of base oils as well as different types of damages were carried out within this research project.

A study into the ability of SPD to restore the buckling strength and modes of rib stiffened panels with simulated stress corrosion cracks

2017 ◽  
Vol 8 (1) ◽  
pp. 63-78 ◽  
Author(s):  
Rhys Jones ◽  
Neil Matthews ◽  
Daren Peng ◽  
Nicholas Orchowski
Keyword(s):  
Experimental Study ◽  
Stress Corrosion ◽  
Carrying Capacity ◽  
Particle Deposition ◽  
Load Carrying Capacity ◽  
Load Path ◽  
Premature Failure ◽  
Content Type ◽  
Buckling Strength ◽  
Load Carrying

Purpose The purpose of this paper is to describe the results of a combined numerical and experimental study into the ability of supersonic particle deposition (SPD) to restore the load carrying capacity of rib stiffened wing planks with simulated stress corrosion cracking (SCC). Design/methodology/approach In this context the experimental results reveal that SCC can result in a dramatic reduction in the load carrying capacity of the structure and catastrophic failure via cracking that tears the length of the structure through buckling. A combined numerical and experimental study then reveals how this reduction, in the load carrying capacity can be overcome by using SPD. Findings This paper is the first to show that SPD can be used to restore the load carrying capacity of rib stiffened structures with SCC. It also shows that SPD repairs can be designed to have only a minimal effect on the local stiffness and hence on the load path. However, care should be taken to ensure that the design is such that premature failure of the SPD does not occur. Originality/value This is the first paper to show that a thin layer of SPD deposited 7,075 aluminium alloy powder on either side of the SCC-simulated stiffener has the potential to restore the load carrying capability of a rib stiffened structure. As such it represents an important first step into establishing the potential for SPD to restore the buckling strength of rib stiffened wing panels containing SCC.

Influence of hard rolling and the cooling lubricant on the material properties and the rolling strength of PM gears

2019 ◽  
Vol 71 (3) ◽  
pp. 406-410
Author(s):  
Fritz Klocke ◽  
Thomas Bergs ◽  
Christoph Löpenhaus ◽  
Philipp Scholzen ◽  
Tim Frech
Keyword(s):  
Boundary Layer ◽  
Carrying Capacity ◽  
Material Properties ◽  
Rolling Process ◽  
Surface Zone ◽  
Load Carrying Capacity ◽  
Content Type ◽  
Load Carrying ◽  
Phosphorous Content ◽  
Cooling Lubricant

Purpose The lower density of powder metallurgical (PM) gears compared to solid steel gears leads to not only a lower weight but also a lower load-carrying capacity. Therefore, PM gears are cold rolled before hardening to increase the density in the highly stressed surface zone and, thus, the flank load-carrying capacity. A further approach to increase the flank load-carrying capacity is the reduction of friction and wear in the tooth contact. The purpose of this paper is to analyze the hard rolling process as a new manufacturing step in the PM process chain to influence the boundary layer. Design/methodology/approach The investigation includes the new process of hard rolling, the variation of the cooling lubricant in the hard rolling process and the evaluation of its influence on the material properties and the flank load-carrying capacity. Therefore, the additives of the cooling lubricant are varied regarding the sulfur and phosphorous content. The load-carrying capacity is evaluated on disk-on-disk test rig and the material properties are evaluated by metallographic tests and boundary layer. Findings The results of the specimen characteristics in the micro and nano range show a significant influence of hard rolling on the residual stresses and the chemical surface composition. Because of hard rolling, residual compressive stresses as well as roughness are reduced and the flank load-carrying capacity is increased by high phosphorous content of the cooling lubricant. Originality/value This paper investigates a new manufacturing step to increase resource efficiency by increasing the flank load-carrying capacity of spur gears.

Analysis of misaligned water-lubricated polymer bearing with axial grooves

2019 ◽  
Vol 71 (3) ◽  
pp. 411-419 ◽  
Author(s):  
Fangrui Lv ◽  
Chunxiao Jiao ◽  
Donglin Zou ◽  
Na Ta ◽  
Zhu-shi Rao
Keyword(s):  
Carrying Capacity ◽  
Hydrodynamic Pressure ◽  
Maximum Pressure ◽  
Load Carrying Capacity ◽  
Misalignment Angle ◽  
Content Type ◽  
Load Carrying ◽  
Polymer Bearing ◽  
Journal Misalignment ◽  
Practical Implications

Purpose The purpose of this paper is to analyze the lubrication behavior of misaligned water-lubricated polymer bearings with axial grooves. Design/methodology/approach A lubrication model considering journal misalignment, bush deformation and grooves is established. In dynamic analyses of shaft systems, bearings are usually simplified as supporting points. Thus, an approach for solving the equivalent supporting point location is presented. The influence of misalignment angle and groove number on film thickness, hydrodynamic pressure distribution, load-carrying capacity and ESP location is investigated. Findings As the misalignment angle increases, the location of the maximum pressure and ESP are shifted toward the down-warping end, and the load-carrying capacity of the bearing decreases. In comparison to the nine-groove bearing, the six grooves bearing has a higher load-carrying capacity and the ESP is located closer to the down-warping end for an equivalent misalignment angle. Practical implications The results of this study can be applied to marine propeller shaft systems and other systems with misaligned bearings. Originality/value A study on the lubrication behavior of misaligned water-lubricated polymer bearings with axial grooves is of significant interest to the research community.

Influence of tribofilms on failures and friction of gears with particular focus on running-in

2019 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Andreas Ziegltrum ◽  
Stefan Emrich ◽  
Thomas Lohner ◽  
Klaus Michaelis ◽  
Alexander Brodyanski ◽  
...  
Keyword(s):  
Surface Analysis ◽  
Carrying Capacity ◽  
Experimental Investigations ◽  
Spur Gears ◽  
Load Carrying Capacity ◽  
Friction Behavior ◽  
Content Type ◽  
Load Carrying ◽  
Gear Contact ◽  
Local Pressures

Purpose This paper aims to address the influence of tribofilms and running-in on failures and friction of gears. The operation regime of gears is increasingly shifted to mixed and boundary lubrication, where high local pressures and temperatures occur at solid interactions in the gear contact. This results in strong tribofilm formation due to interactions of lubricant and its additives with the gear flanks and is related to changes of surface topography especially pronounced during running-in. Design/methodology/approach Experiments at a twin-disk and gear test rig were combined with chemical, structural and mechanical tribofilm characterization by surface analysis. Pitting lifetime, scuffing load carrying capacity and friction of ground spur gears were investigated for a mineral oil with different additives. Findings Experimental investigations showed a superordinate influence of tribofilms over surface roughness changes on damage and friction behavior of gears. Surface analysis of tribofilms provides explanatory approaches for friction behavior and load carrying capacity. A recommendation for the running-in of spur gears was derived. Originality/value Experimental methods and modern surface analysis were combined to study the influence of running-in and tribofilms on different failures and friction of spur gears.

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