Formulation and study of metal fiber-reinforced reactive powder concrete

2018 ◽  
Vol 15 (4) ◽  
pp. 531-539
Author(s):  
Mounira Chadli ◽  
Mellas Mekki ◽  
Bouzidi Mezghiche

PurposeReactive powder concretes (RPCs) are new concretes characterized by a particle diameter not exceeding 600 µm and very high compressive and tensile strengths. This paper aims to the development and study of the physico-mechanical, elastic properties and durability of an ultra-high performance concrete from materials existing on the Algerian market.Design/methodology/approachThree mineral additions such as granulated slag, quartz powder and silica fume are incorporated into the cement with 15, 23 and 25 per cent, respectively, in addition to use two different values of steel fiber volume fraction (2 and 2.5 per cent). The results show that the incorporation of 2.5 per cent metal fibers in the formulation of the RPC gives a high compressive strengths of 143.5 MPa at 60 days. The relationship between the relative value and the longitudinal elasto-instantaneous deformations of the RPC to a linear characteristic throughout the relative stress ranges. Also, the modulus of elasticity developed for a fiber-reinforced reactive concrete is greater than that of the unbound fiber.FindingsResults from the current study concluded that the presence of the mineral additions improves the durability of the concretes compared with that not adjuvanted by mineral additions.Originality/valueIt can be possible to manufacture fiber-reinforced reactive powder concretes (RPCFs) with compressive strength exceeding 140 MPa, with an adequate plasticity, despite the simplicity of means and materials and the incorporation of different percentage of metal fiber on the mechanical strength of concretes and its influence on behavior with respect to aggressive environment were achieved.

2013 ◽  
Vol 357-360 ◽  
pp. 1110-1114
Author(s):  
Dong Tao Xia ◽  
Xiang Kun Liu ◽  
Bo Ru Zhou

A set of new hybrid fiber reinforced high-performance concrete was developed and studied by experiment. The fibers incorporated the concrete are the collection of the steel fiber, modified polypropylene fiber and polypropylene with total fiber content not more than 1%. And the compressive test, splitting tensile test and the flexural toughness test were performed on eight groups of specimens. Based on the load-deflection and load-CMOD curves and the equivalent flexural tensile strength, the effect of fiber volume fraction and hybrid mode upon concrete's mechanical properties and post-peak behavior were investigated. The test results show that the mixing of the three different fibers can increase concrete's splitting tensile strength and flexural toughness more effectively with no significantly effect on compressive strength. The mixture of the three different fibers exist the optimization problem. Based on the results of the analysis, the compatible proportion of the three fibers is 0.7% steel fiber, 0.19% modified polypropylene fiber and 0.11% polypropylene fiber.


2010 ◽  
Vol 452-453 ◽  
pp. 533-536 ◽  
Author(s):  
Huan An He ◽  
Wei Dong ◽  
Zhi Min Wu

Self-stressing concrete is sort of expansive concrete with high expansion energy which can induce prestresses with restriction in concrete, and steel fibers also enhance tensile strength of concrete. The combination of these two high performance concrete can be used to improve the cracking resistance of concrete significantly. However, like mechanical prestressed concrete, a stable long-term prestresses (self-stresses) level is a key to exploit the particular advantage of steel fiber reinforced self-stressing concrete. Self-stresses are created by restricting the expansion of self-stressing concrete with steel bars or/and steel fibers, therefore, in this paper a series of tests on long-term expansive deformation of concrete were carried out by means of measuring restrict expansive deformation of self-stressing concrete with restriction of steel fibers. The results of tests showed, based on the three-year recording, that the expansive deformation of steel fiber reinforced self-stressing concrete almost kept the same as that of 28-day without remarkable rebound which indicated that losses of self-stresses were not significant and can meet the design requirements on self-stresses level. In addition, it is proposed on the relationship between restrict expansive deformation and reinforcement ratio of steel rebars under different steel fiber volume fraction from 0-2%.


2009 ◽  
Vol 417-418 ◽  
pp. 945-948
Author(s):  
Huan An He ◽  
You Gang Wang

The inherent low tensile strength and shrinkage result in cracking of concrete under work loads. A new way to improve cracking properties is distributing steel fibers into expansive concrete to form a type of composite which is called steel fiber reinforced expansive concrete. This type of high performance concrete could compensate shrinkage as well as improving crack strength. For this concrete, the key point to ensure high performance and safety of concrete structure is to keep a stable expansive deformation during long-term service. A series of tests were carried out to measure long-term restrained expansive deformations of steel fiber reinforced expansive concrete with ages under various restrictions like steel bars and steel fibers. The test investigated some 3-year specimens. For all specimens, test parameters included 2 ratios of steel bar reinforcement, 4 volume fractions of steel fiber and 4 dosages of expansion admixture. The test results showed that the expansion of concrete decreased with increasing of steel bar reinforcing ratio as well as steel fiber volume fraction. In addition, when being in a lower dosage of expansion admixture, the specimens presented remarkable retraction of the expansive deformation. However, when beyond a certain dosage of expansion admixture, the long-term expansive deformation had less change with ages and almost remained the same with 90-day deformation, namely less losses of deformation. Hence, for steel fiber reinforced expansive concrete, using an appropriate dosage of expansion admixture could meet the requirements of designed strengthening and compensating shrinkage.


Fibers ◽  
2019 ◽  
Vol 7 (7) ◽  
pp. 67 ◽  
Author(s):  
Manish Roy ◽  
Corey Hollmann ◽  
Kay Wille

This paper studied the influence of fiber volume fraction ( V f ), fiber orientation, and type of reinforcement bar (rebar) on the uniaxial tensile behavior of rebar-reinforced strain-hardening ultra-high performance concrete (UHPC). It was observed that the tensile strength increased with the increase in V f . When V f was kept constant at 1%, rebar-reinforced UHPC with fibers aligned with the load direction registered the highest strength and that with fibers oriented perpendicular to the load direction recorded the lowest strength. The strength of the composite with random fibers laid in between. Moreover, the strength, as well as the ductility, increased when the normal strength grade 60 rebars embedded in UHPC were replaced with high strength grade 100 rebars with all other conditions remaining unchanged. In addition, this paper discusses the potential of sudden failure of rebar-reinforced strain hardening UHPC and it is suggested that the composite attains a minimum strain of 1% at the peak stress to enable the members to have sufficient ductility.


Materials ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 159 ◽  
Author(s):  
Seungwon Kim ◽  
Seungyeon Han ◽  
Cheolwoo Park ◽  
Kyong-Ku Yun

The compressive stress of concrete is used as a design variable for reinforced concrete structures in design standards. However, as the performance-based design is being used with increasing varieties and strengths of concrete and reinforcement bars, mechanical properties other than the compressive stress of concrete are sometimes used as major design variables. In particular, the evaluation of the mechanical properties of concrete is crucial when using fiber-reinforced concrete. Studies of high volume fractions in established compressive behavior prediction equations are insufficient compared to studies of conventional fiber-reinforced concrete. Furthermore, existing prediction equations for the mechanical properties of high-performance fiber-reinforced cementitious composite and high-strength concrete have limitations in terms of the strength and characteristics of contained fibers (diameter, length, volume fraction) even though the stress-strain relationship is determined by these factors. Therefore, this study developed a high-performance slurry-infiltrated fiber-reinforced cementitious composite that could prevent the fiber ball phenomenon, a disadvantage of conventional fiber-reinforced concrete, and maximize the fiber volume fraction. Then, the behavior characteristics under compressive stress were analyzed for fiber volume fractions of 4%, 5%, and 6%.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Tarek Hadji ◽  
Salim Guettala ◽  
Michèle Quéneudec

Purpose The purpose of this paper is to present the modeling of statistical variation of experimental data using the design of experiments method to optimize the formulation of a high performance concrete (HPC) using materials that are locally available in Algeria. For this, two mineral additions (natural pozzolana and limestone filler [LF]) were used. Both additions are added by substitution of cement up to 25%. To better appreciate the effect of replacing a part of cement by natural pozzolana and LF and to optimize their combined effect on the characteristics of HPC, an effective analytical method is therefore needed to reach the required objective. Design/methodology/approach The experimental part of the study consisted of substituting a portion of cement by various proportions of these additions to assess their effects on the physico-mechanical characteristics of HPC. A mixture design with three factors and five levels was carried out. The JMP7 software was used to provide mathematical models for the statistical variation of measured values and to perform a statistical analysis. These models made it possible to show the contribution of the three factors and their interactions in the variation of the response. Findings The mixture design approach made it possible to visualize the influence of LF and pozzolanic filler (PF) on the physico-mechanical characteristics of HPC, the developed models present good correlation coefficients (R2 = 0.82) for all studied responses. The obtained results indicated that it is quite possible to substitute a part of cement with LF and PF in the formulation of a HPC. Thanks to the complementary effect between the two additions, the workability could be improved and the strengths drop could be avoided in the short, medium and long term. The optimization of mixture design factors based on the mathematical models was carried out to select the appropriate factors combinations; a good agreement between the experimental results and the predicted results was obtained. Originality/value The coefficient of PF in Cs28 model is closer to that of LF than in Cs7 model, thanks to the complementary effect between LF and PF at the age of 28 days. It was found that the optimal HPC14 concrete (10%LF–5%PF) provides the best compromise between the three responses. It is also worth noting that the use of these two local materials can reduce the manufacturing costs of HPC and reduce carbon dioxide emissions into the atmosphere. This can be an important economic and environmental alternative.


2014 ◽  
Vol 629-630 ◽  
pp. 299-305 ◽  
Author(s):  
Rotana Hay ◽  
Claudia Ostertag

The synergy of hybrid fibers allows for an enhanced concrete composite performance at a lower fiber volume fraction as compared to other types of fiber-reinforced concrete. This paper outlines the development process and properties of a new concrete composite termed high-performance green hybrid fiber-reinforced concrete (HP-G-HyFRC). Steel and polyvinyl alcohol (PVA) fibers were used as discontinuous reinforcement of the composite. Up to 60% of cement by mass was replaced by industrial wastes comprising slag and fly ash. At water-binder ratio of 0.25 and with the presence of coarse aggregates, careful proportioning of the mix constituents allows for a composite that is highly flowable. At a combined fiber volume fraction of only 1.65%, the composite also exhibits a deflection hardening behavior which is known to be beneficial for both serviceability and durability of structures. The composite was proposed to be used in an innovative double skin façade (DSF) system consisting of 30 mm air gap in between two thin HP-G-HyFRC skins with no main reinforcing rebars. It was shown that the DSF system alone allows for about 7.6% reduction of cooling energy in buildings.


2013 ◽  
Vol 438-439 ◽  
pp. 249-252 ◽  
Author(s):  
Zhe Jin ◽  
Cheng Ya Wang

An experimental study has been conducted to investigate the effect of the fraction of PVA fiber on the mechanical properties of high-performance concrete. The mechanical properties include compressive strength, splitting tensile strength and compressive elastic modulus. On the basis of the experimental results of the specimens of six sets of mix proportions, the mechanism of PVA fiber acting on these mechanical properties has been analyzed in details. The results indicate that there is a tendency of increase in the compressive strength and splitting tensile strength when the fiber volume fraction is below 0.08%, and the compressive elastic modulus of high-performance concrete decreases gradually with the increasing volume fraction of PVA fiber with appropriate content.


2015 ◽  
Vol 665 ◽  
pp. 21-24
Author(s):  
B.I. Bae ◽  
Hyun Ki Choi ◽  
Chang Sik Choi

In this study, ductility of members with ultra-high performance concrete was investigated using moment-curvature analysis for the verification of safety under large deformation of ultra-high performance concrete structural members. For the analysis of members with ultra-high performance concrete, mathematical stress-strain model was selected among the results conducted by other researchers on the compressive and tensile behavior of high strength concrete and fiber reinforced concrete. According to the investigation on ductility of members with ultra-high performance concrete, decrease of ductility was observed with increase of tensile strength of concrete under the same reinforcement ratio. Members with 2~3% of reinforcement ratio, which usually be used in the field engineering, show the decrease of ductility with increase of fiber volume fraction. As a results of parametric study, limitation of maximum reinforcement ratio ( or limitation of net tensile strain ) suggested by current design code is not safe when using ultra-high performance concrete.


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