Development and improvement of compressor performance prognostics for US Navy gas turbine engines

Author(s):  
J. Scharschan ◽  
D. Caguiat
Author(s):  
Zhitao Wang ◽  
Yi-Guang Li ◽  
Hui Meng ◽  
Shuying Li ◽  
Ningbo Zhao

Similarity laws for pumps are only applicable to incompressible fluids, and they can’t be directly applied to the extrapolation of compressor characteristic maps. But by varying the exponent of the relative rotational speed ratio to reflect the influence of compressibility, improved similarity laws can be applied to compressors where compressible fluid is considered. This paper proposes a new similarity law for compressor map extrapolation to low speeds by using the two lowest available speed lines and proposes a method of calculating the exponent. A comparison between calculated and real compressor performance of a compressor indicated that this exponent extrapolation method is simple, generic and has acceptable accuracy. The obtained low speed lines of compressors can be applied in gas turbine performance simulations to estimate the starting process of gas turbine engines.


Author(s):  
Daniel E. Caguiat ◽  
David M. Zipkin ◽  
Jeffrey S. Patterson

As part of the Gas Turbine Condition Based Maintenance (CBM) Program, Naval Surface Warfare Center, Carderock Division Code 9334 conducted compressor fouling testing on the General Electric LM2500 and Rolls Royce/Allison 501-K Series gas turbines. The objective of these tests was to determine the feasibility of quantifying compressor performance degradation using existing and/or added engine sensors. The end goal of these tests will be to implement an algorithm in the Navy Fleet that will determine the optimum time to detergent crank wash each gas turbine based upon compressor health, fuel economy and other factors which must be determined. Fouling tests were conducted at the Land Based Engineering Site (LBES). For each gas turbine, the test plan that was utilized consisted of injecting a salt solution into the gas turbine inlet, gathering compressor performance and fuel economy data, analyzing the data to verify sensor trends, and assessing the usefulness of each parameter in determining compressor and overall gas turbine health. Based upon data collected during these fouling tests, it seems feasible to accomplish the end goal. Impact Technologies, who analyzed the data sets for both of these fouling tests, has developed a prognostic modeling approach for each of these gas turbines using a combination of the data and probabilistic analysis.


Author(s):  
Maurice J. Hartey ◽  
Kenneth Kucowski ◽  
Linda Ochs ◽  
Robin Howe

The US Navy utilizes Gas Turbine Engines in a variety of propulsion and power generation applications. Despite dramatic shifts in the world defense posture, the basic application requirements for this equipment has not changed. Each ship and her crew operate in potentially hazardous environments, either by threat from man or nature. Because US Navy ships operate around the world, each ship must be self-supported and continue to function in her mission far from repair and maintenance activities. Due to the unique nature of this application, the configuration of the 501-K17 Gas Turbine Generators is constantly under technical review to provide critical technical upgrades. Included in the engineering review process is the requirement to provide integrated logistics support at installation. Interim support packages provide interim logistics products which fulfill the support requirements and maintain configuration control of the Gas Turbine Engines across hull applications without impeding the installation schedule.


Author(s):  
Daniel E. Caguiat ◽  
David M. Zipkin ◽  
Jeffrey S. Patterson

Naval Surface Warfare Center Carderock Division (NSWCCD) Gas Turbine Emerging Technologies Code 9334 conducted a land-based evaluation of fouling-resistant compressor coatings for the 501-K17 Ship Service Gas Turbine Generator (SSGTG) [1]. The purpose of this evaluation was to determine whether such coatings could be used to decrease the rate of compressor fouling and associated fuel consumption. Based upon favorable results from the land-based evaluation, a similar coated compressor gas turbine engine was installed onboard a United States Navy vessel. Two data acquisition computer (DAC) systems and additional sensors necessary to monitor and compare both the coated test engine and an uncoated control engine were added. The goal of this shipboard evaluation was to verify land-based results in a shipboard environment. Upon completion of the DAC installation, the two gas turbine engines were operated and initial data was stored. Shipboard data was compared to land-based data to verify validity and initial compressor performance. The shipboard evaluation is scheduled for completion in June 2003, at which time data will be analyzed and results published.


1997 ◽  
Vol 28 (7-8) ◽  
pp. 536-542
Author(s):  
A. A. Khalatov ◽  
I. S. Varganov

1988 ◽  
Author(s):  
James C. Birdsall ◽  
William J. Davies ◽  
Richard Dixon ◽  
Matthew J. Ivary ◽  
Gary A. Wigell

2020 ◽  
pp. 22-29
Author(s):  
A. Bogoyavlenskiy ◽  
A. Bokov

The article contains the results of the metrological examination and research of the accuracy indicators of a method for diagnosing aircraft gas turbine engines of the D30KU/KP family using an ultra-high-frequency plasma complex. The results of metrological examination of a complete set of regulatory documents related to the diagnostic methodology, and an analysis of the state of metrological support are provided as well. During the metrological examination, the traceability of a measuring instrument (diagnostics) – an ultrahigh-frequency plasma complex – is evaluated based on the scintillation analyzer SAM-DT-01–2. To achieve that, local verification schemes from the state primary standards of the corresponding types of measurements were built. The implementation of measures to eliminate inconsistencies identified during metrological examination allows to reduce to an acceptable level the metrological risks of adverse situations when carrying out aviation activities in industry and air transportation. In addition, the probability of occurrence of errors of the first and second kind in the technological processes of tribodiagnostics of aviation gas turbine engines is reduced when implementing a method that has passed metrological examination in real practice. At the same time, the error in determining ratings and wear indicators provides acceptable accuracy indicators and sufficient reliability in assessing the technical condition of friction units of the D-30KP/KP2/KU/KU-154 aircraft engines.


Author(s):  
O. B. Silchenko ◽  
M. V. Siluyanova ◽  
V. Е. Nizovtsev ◽  
D. A. Klimov ◽  
A. A. Kornilov

The paper gives a brief review of properties and applications of developed extra-hard nanostructured composite materials and coatings based on them. The presentresearch suggestsaerospace applications of nanostructured composite materials based on carbides, carbonitrides and diboridesof transition and refractory metals. To improve the technical and economic performance of gas turbine engines, it is advisable to use new composite structural materials whose basic physicomechanical properties are several times superior to traditional ones. The greatest progress in developing new composites should be expected in the area of materials created on the basis of polymer, metal, intermetallic and ceramic matrices. Currently components and assemblies of gas turbine engines and multiple lighting power units with long operation life and durability will vigorously develop. Next-generation composites are studied in all developed countries, primarily in the United States and Japan.


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