An End-to-End Steel Strip Surface Defects Detection Framework: Considering Complex Background Interference

Author(s):  
Rongqiang Liu ◽  
Min Huang ◽  
Peng Cao
Symmetry ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 706
Author(s):  
Xinglong Feng ◽  
Xianwen Gao ◽  
Ling Luo

It is important to accurately classify the defects in hot rolled steel strip since the detection of defects in hot rolled steel strip is closely related to the quality of the final product. The lack of actual hot-rolled strip defect data sets currently limits further research on the classification of hot-rolled strip defects to some extent. In real production, the convolutional neural network (CNN)-based algorithm has some difficulties, for example, the algorithm is not particularly accurate in classifying some uncommon defects. Therefore, further research is needed on how to apply deep learning to the actual detection of defects on the surface of hot rolled steel strip. In this paper, we proposed a hot rolled steel strip defect dataset called Xsteel surface defect dataset (X-SDD) which contains seven typical types of hot rolled strip defects with a total of 1360 defect images. Compared with the six defect types of the commonly used NEU surface defect database (NEU-CLS), our proposed X-SDD contains more types. Then, we adopt the newly proposed RepVGG algorithm and combine it with the spatial attention (SA) mechanism to verify the effect on the X-SDD. Finally, we apply multiple algorithms to test on our proposed X-SDD to provide the corresponding benchmarks. The test results show that our algorithm achieves an accuracy of 95.10% on the testset, which exceeds other comparable algorithms by a large margin. Meanwhile, our algorithm achieves the best results in Macro-Precision, Macro-Recall and Macro-F1-score metrics.


2021 ◽  
Vol 2082 (1) ◽  
pp. 012016
Author(s):  
Xinglong Feng ◽  
Xianwen Gao ◽  
Ling Luo

Abstract A new Vision Transformer(ViT) model is proposed for the classification of surface defects in hot rolled strip, optimizing the poor learning ability of the original Vision Transformer model on smaller datasets. Firstly, each module of ViT and its characteristics are analyzed; Secondly, inspired by the deep learning model VGGNet, the multilayer fully connected layer in VGGNet is introduced into the ViT model to increase its learning capability; Finally, by performing on the X-SDD hot-rolled steel strip surface defect dataset. The effect of the improved algorithm is verified by comparison experiments on the X-SDD hot-rolled strip steel surface defect dataset. The test results show that the improved algorithm achieves better results than the original model in terms of accuracy, recall, F1 score, etc. Among them, the accuracy of the improved algorithm on the test set is 5.64% higher than ViT-Base and 2.64% higher than ViT-Huge; the accuracy is 4.68% and 1.36% higher than both of them, respectively.


2018 ◽  
Vol 51 (21) ◽  
pp. 76-81 ◽  
Author(s):  
Jiangyun Li ◽  
Zhenfeng Su ◽  
Jiahui Geng ◽  
Yixin Yin

2008 ◽  
Vol 44-46 ◽  
pp. 173-180
Author(s):  
Xin Jun Zhao ◽  
Sheng Yong Luo

Under the demand of steel enterprise’s production and consumer’s usage, by way of making up and improving continuous function of steel strip surface defects inspection system on-line, the system of grade assessing of surface quality and defects’ information of strip steel has been set up based on quality statistical method. The system of steel strip surface quality grade assessing standards has been analyzed by many steel enterprises in different countries and gotten the limitations of some of the standards. According to the rules of the National Hardwood Lumber Association of America and the feature of Chinese steel enterprise production, the grade assessing standards of steel strip surface quality has been established. Based on character of steel strip surface defects’ information, through the analysis of the requirement, aim and function, system of grade assessing of surface quality and defects’ information managed of strip steel has been developed to fit the demand of the enterprises and consumers.


Sensors ◽  
2021 ◽  
Vol 21 (21) ◽  
pp. 7264
Author(s):  
Qiwu Luo ◽  
Weiqiang Jiang ◽  
Jiaojiao Su ◽  
Jiaqiu Ai ◽  
Chunhua Yang

Steel strip acts as a fundamental material for the steel industry. Surface defects threaten the steel quality and cause substantial economic and reputation losses. Roll marks, always occurring periodically in a large area, are put on the top of the list of the most serious defects by steel mills. Essentially, the online roll mark detection is a tiny target inspection task in high-resolution images captured under harsh environment. In this paper, a novel method—namely, Smoothing Complete Feature Pyramid Networks (SCFPN)—is proposed for the above focused task. In particular, the concept of complete intersection over union (CIoU) is applied in feature pyramid networks to obtain faster fitting speed and higher prediction accuracy by suppressing the vanishing gradient in training process. Furthermore, label smoothing is employed to promote the generalization ability of model. In view of lack of public surface image database of steel strips, a raw defect database of hot-rolled steel strip surface, CSU_STEEL, is opened for the first time. Experiments on two public databases (DeepPCB and NEU) and one fresh texture database (CSU_STEEL) indicate that our SCFPN yields more competitive results than several prestigious networks—including Faster R-CNN, SSD, YOLOv3, YOLOv4, FPN, DIN, DDN, and CFPN.


2008 ◽  
Vol 273-276 ◽  
pp. 655-660 ◽  
Author(s):  
Lucia Suarez ◽  
Juergen Schneider ◽  
Yvan Houbaert

An oxide scale layer always forms at the strip surface during the hot rolling process. As a consequence, de-scaling and pickling operations must be performed prior or after hot rolling. Many surface defects caused by hot rolling are related to oxidation in the reheating furnace. One of these is the melting of eutectic FeO/Fe2SiO4 during reheating over 1170°C giving as a result red scale defects in Si-added steel. On the other hand, steel strip surface oxidation during hot rolling causes an industrial and environmental problem: secondary oxide is removed after roughing, but tertiary oxide scales already start to form before entering the finishing stands. Their properties affect the final steel surface quality and its response to further processing. Furthermore, the addition of alloying elements has an important impact on scale properties. In particular the alloying of silicon effects the region between scale and substrate. It causes peculiar surface properties inherited from its specific oxidation characteristics. Conventional oxidation experiments in air of silicon steels are a valuable tool to study the influence of Si on steel oxidation. After oxidation in air in the temperature range of 900-1250°C it has been observed that Si enhance markedly scale adhesion, especially above 1177°C (the eutectic temperature of FeO-Fe2SiO4 ) and also at lower temperatures. Special attention has been paid on the investigation of the effects of alloying Si on the high-temperature oxidation of steel, for a better understanding of the behaviour of modern steels during hot rolling.


2011 ◽  
Vol 217-218 ◽  
pp. 336-340 ◽  
Author(s):  
Yong Wei Yu ◽  
Guo Fu Yin ◽  
Liu Qing Du

In order to realize less time consuming and on-line image classification for steel strip surface defects, an improved multiclass support vector machine (SVM) was proposed. The SVM used a novel algorithm and only constructed (k-1) two-class SVMs where K is the number of classes. In the testing phase, to identify the surface defects it used a new unidirectional acyclic graph which had internal (k-1) nodes and k leaves. Its testing time is less than traditional multiclass SVM method. The experiment results shows that this method is simple and less time consuming while preserving generalization ability and recognition accuracy toward steel strip surface defects.


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