Contamination modeling and Kalman prediction method of construction machinery hydraulic system

Author(s):  
Xiaoying Zeng ◽  
Yunhua Li
2021 ◽  
Vol 12 (2) ◽  
pp. 56-74
Author(s):  
Satoshi OHKAWA ◽  
Sunkil YUN ◽  
Taketoshi HIBIYA ◽  
Hidekazu NISHIMURA

Author(s):  
Etsujiro Imanishi ◽  
Satoshi Yonezawa ◽  
Naoki Sugano ◽  
Eiko Hirooka ◽  
Takahiro Kobayashi

Abstract A characteristic improvement method for dynamic simulation of a stiff mechanical system by adding mass is presented. Hydraulic systems with check valves and control valves on construction machinery exhibit piecewise-linear characteristics for hydraulic flow rate and spool stroke. The proposed improvement method involves no time delay in determining the mass by considering both eigenvalue distortion of the system and time response. This paper shows a practical application to the boom derricking system of a rough terrain crane, and demonstrates that this method is useful for dynamic simulation of hydraulic system including stiff piecewise-linear elements.


Author(s):  
Kento Kumagai ◽  
Toshiharu Kazama

Cavitation erosion is a serious problem in the hydraulic system of construction machinery. In particular, the erosion which occurs even when cavitation bubbles only pass through oil passages, occurs at a connecting portion between the hydraulic components and piping, and the erosion causes oil leakage, which is a serious problem for hydraulic systems. However, it is difficult to predict the eroded area and to prevent the erosion because of a lack of research findings. The present study investigated erosion in the portion through which cavitation bubbles passes using a basic experimental apparatus that simulates an oil passage of hydraulic components, and by conducting a computational fluid dynamics simulation. The following results were obtained. Erosion occurs near the outlet of the oil passage, cavitation bubbles frequently disappear rapidly near the area of erosion, and the cause of bubble disappearance is the pressure distribution and amplification of the pressure wave of cavitation jets at the outlet of the oil passage. These results help explain the erosion generation mechanism and the characteristics of erosion in oil passages of hydraulic components, and can be used to design methods of reducing erosion.


2013 ◽  
Vol 401-403 ◽  
pp. 1590-1595 ◽  
Author(s):  
Li Zhang

This article analyses the use requirement of construction machinery, introduce the main features of typical construction machinery hydraulic system, derived power control modes of hydraulic system form hydraulic power form, compares the advantages and disadvantages of each power control mode, gives the optimization solutions, at last, sum up the full text of the construction machinery hydraulic power and control modes and prospect of the hydraulic system to precision control.


2013 ◽  
Vol 416-417 ◽  
pp. 845-848
Author(s):  
Qiang Rong

The application of hydraulic drive as well as control technology to construction machinery control as well as operating system has been very common. In this paper, network control system is briefly introduced first, and then the computer controls of vehicle and construction machinery hydraulic system are discussed respectively from the new methods for the motion control and integration of drive and operating system, and the operating and control system design of beam lifting machine DJY200.


Synthesiology ◽  
2019 ◽  
Vol 12 (2) ◽  
pp. 57-74
Author(s):  
Satoshi OHKAWA ◽  
Sunkil YUN ◽  
Taketoshi HIBIYA ◽  
Hidekazu NISHIMURA

2014 ◽  
Vol 889-890 ◽  
pp. 998-1002
Author(s):  
Feng Ren ◽  
Xin Hui Liu ◽  
Jin Shi Chen ◽  
Ping Zeng ◽  
Bo Liang Liu

The main objective to study shift buffer impact of shifting process of construction machinery.introduces the working principle of main valve and wet multi-clutch,and developing a mathematical model and AMESim simulation model. analyzes the characteristics of pressure changes during the shift, buffering characteristics and impact on the performance characteristics, and experimental verification. The results showed that: the shift hydraulic system simulation model accurately credible; good performance of the system can effectively reduce shift jerk.


2011 ◽  
Vol 201-203 ◽  
pp. 2206-2211
Author(s):  
Yan Min Li ◽  
Zhi Hua Liu ◽  
Dong Wang ◽  
Yong Zhang

The paper discusses the performance of a hydraulic system controlling the shifting action of a construction vehicle transmission. Based on the principle of the hydraulic system of the transmission, a simulation model of the hydraulic system is established using AMEsim software. The simulation results indicate that the double-step hydraulic cylinder structure has an advantage of a fast, smooth and reliable shifting. The shifting connecting and separating overlap time of two clutches can be controlled precisely by an electronic joystick. The fast response speed can be ensured because using screw-in cartridge valves acting as the directional valves. Some techniques of improving the shifting quality are obtained. There is a great reference for the construction vehicles’ transmission in the future.


2011 ◽  
Vol 66-68 ◽  
pp. 2022-2027
Author(s):  
Da Zhen Su ◽  
Xiao Qiang Yang ◽  
Jun Yan

Based on embeded technology a portable fault detection equipment for the construction machinery hydraulic system is developed. The equipment is mainly composed of embeded hardware platform and graphical-interface software platform. The hardware platform includes the core control unit ECM-945GSE industrial computer, 8-channel data acquisition module based on ARM chip, LCD screen, touch screen, power supply module with large-scale operation voltage and wide temperature range, PTT pressure transducers, the integration transducer of temperature, pressure, flow rate transducer as well as equipment chassis. The software system consists of data acquisition procedures, diagnosis, detection and output printing programs and drivers programs. The pilot trial in the armed forces shows that both detectors can be used in repair shop or indoor, but also in the field of construction machinery on-site emergency repair when rapid detection and diagnosis. And it has a strong adaptability.


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