An Adding Mass Method for Stiffly Mechanical System Simulation and Applications to Construction Machinery

Author(s):  
Etsujiro Imanishi ◽  
Satoshi Yonezawa ◽  
Naoki Sugano ◽  
Eiko Hirooka ◽  
Takahiro Kobayashi

Abstract A characteristic improvement method for dynamic simulation of a stiff mechanical system by adding mass is presented. Hydraulic systems with check valves and control valves on construction machinery exhibit piecewise-linear characteristics for hydraulic flow rate and spool stroke. The proposed improvement method involves no time delay in determining the mass by considering both eigenvalue distortion of the system and time response. This paper shows a practical application to the boom derricking system of a rough terrain crane, and demonstrates that this method is useful for dynamic simulation of hydraulic system including stiff piecewise-linear elements.

Author(s):  
Kento Kumagai ◽  
Toshiharu Kazama

Cavitation erosion is a serious problem in the hydraulic system of construction machinery. In particular, the erosion which occurs even when cavitation bubbles only pass through oil passages, occurs at a connecting portion between the hydraulic components and piping, and the erosion causes oil leakage, which is a serious problem for hydraulic systems. However, it is difficult to predict the eroded area and to prevent the erosion because of a lack of research findings. The present study investigated erosion in the portion through which cavitation bubbles passes using a basic experimental apparatus that simulates an oil passage of hydraulic components, and by conducting a computational fluid dynamics simulation. The following results were obtained. Erosion occurs near the outlet of the oil passage, cavitation bubbles frequently disappear rapidly near the area of erosion, and the cause of bubble disappearance is the pressure distribution and amplification of the pressure wave of cavitation jets at the outlet of the oil passage. These results help explain the erosion generation mechanism and the characteristics of erosion in oil passages of hydraulic components, and can be used to design methods of reducing erosion.


2013 ◽  
Vol 401-403 ◽  
pp. 1590-1595 ◽  
Author(s):  
Li Zhang

This article analyses the use requirement of construction machinery, introduce the main features of typical construction machinery hydraulic system, derived power control modes of hydraulic system form hydraulic power form, compares the advantages and disadvantages of each power control mode, gives the optimization solutions, at last, sum up the full text of the construction machinery hydraulic power and control modes and prospect of the hydraulic system to precision control.


2019 ◽  
Vol 8 (4) ◽  
pp. 3841-3845 ◽  

Electro-hydraulic systems (EHS) are widely used in industrial applications due to the high-power density and accuracy. However, EHS are highly nonlinear which makes its modelling and control aspects a complex process. In this paper, we present the modelling and position control for an electro-hydraulic system (EHS). The mathematical modelling is carried out considering the non-linearities like friction, discharge coefficient and load mass present in the system. A back-stepping control scheme is developed for maintaining the accuracy in the position control. The closed-loop stability of the proposed control system is analyzed with Lyapunov’s theory. The performance of the control system under the effect of bounded external uncertainties is validated with simulation study. The study indicates that the proposed controller gives an effective motion control in presence of the system uncertainties.


2013 ◽  
Vol 416-417 ◽  
pp. 845-848
Author(s):  
Qiang Rong

The application of hydraulic drive as well as control technology to construction machinery control as well as operating system has been very common. In this paper, network control system is briefly introduced first, and then the computer controls of vehicle and construction machinery hydraulic system are discussed respectively from the new methods for the motion control and integration of drive and operating system, and the operating and control system design of beam lifting machine DJY200.


2020 ◽  
Vol 22 (1-2) ◽  
pp. 72-78
Author(s):  
Dejvid Anastasovski ◽  
◽  
Emil Zaev ◽  
Darko Babunski ◽  
Gerhard Rath ◽  
...  

The main goal of the research done in this paper is to examine possible improvements in energy efficiency of the hydraulic power systems and with this lower gas emission from working machinery. It is here given a brief explanation of the existing hydraulic systems putting special attention on a hydraulic system with separate meter-in and separate meter-out (SMISMO). While the aim of this research is to improve the hydraulic energy efficiency mainly using the SMISMO system, additional research on using those systems for simultaneous speed and pressure control of the cylinders is also observed. The results obtained through experimental studies will be used to further improve the hydraulic system. Further upgrade of this system is to design automated SCADA system for improved data acquisition and control the valves in servo systems.


Author(s):  
Oleh Strilets ◽  
Volodymyr Malashchenko ◽  
Viacheslav Pasika

The algorithm of practical application of researches results of speed changes management devices with a gear differential and the stopper of rotational movement in the form of the closed-loop hydraulic system has been described. An example is a single-stage single-row gear differential, when the driving link is a sun gear, driven is a ring gear, and the control link is a carrier. For such a device, the order of execution of in design steps has been described. The described execution procedure of speed change devices designing will be valid for all kinematic schemes of single- and multistage gear differentials with stoppers of rotational movement in the form of the closed-loop hydraulic systems with control through carriers.


Robotica ◽  
2021 ◽  
pp. 1-16
Author(s):  
Guoliang Ma ◽  
Kaixian Ba ◽  
Zhiwu Han ◽  
Zhengguo Jin ◽  
Bin Yu ◽  
...  

SUMMARY In this paper, mathematical models of kinematics, statics and inverse dynamics are derived firstly according to the mechanical structure of leg hydraulic drive system (LHDS). Then, all the above models are integrated with MATLAB/Simulink to build the LHDS simulation model, the model not only considers influence of leg dynamic characteristics on hydraulic system but also takes into account nonlinearity, variable load characteristics and other common problems brought by hydraulic system, and solves compatibility and operation time which brought by using multiple software simultaneously. The experimental results show the simulation model built in this paper can accurately express characteristics of the system.


Symmetry ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1243
Author(s):  
Sorin Vlase ◽  
Ion-Marius Ghiţescu ◽  
Marius Paun

In this, paper, we propose a method of kinematic analysis of a planar mechanism with application to the flap and wing mechanism of a light sport aircraft. A topological model is used to describe a mechanical system, which is a model that allows the study of the maneuverability of the system. The proposed algorithm is applied to determine the velocity and acceleration field of this multibody mechanical system. The graph associated with the mechanical system is generated in a new formulation and based on it, the fundamental loops of the graph are identified (corresponding to the independent loops of the mechanism), the equations for closing vectorial contours are written, and the kinematic conditions for determining velocities and accelerations and the associated linear systems are solved, which provides the field of speeds and accelerations. Graph Theory is applied at a kinematic level and not at a dynamic level, as in previous studies. A practical application for the kinematic analysis of the control mechanism of a light aircraft illustrates the proposed method.


2013 ◽  
Vol 819 ◽  
pp. 155-159
Author(s):  
Peng Wang ◽  
Huai Xiang Ma

Fault diagnosis of train bearing is an important method to ensure the security of railway. The key to the fault diagnosis is the method of vibration signal demodulation. The local mean decomposition (LMD) is a self-adapted signal processing method which has a good performance in nonlinear nonstationary signal demodulation. The improved LMD method based on kurtosis criterion can prevent errors in the process of calculating the product functions. With the verification of simulation and wheel set experiment, the improvement method has been certified usefully in practical application.


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