External force estimation using joint torque sensors and its application to impedance control of a robot manipulator

Author(s):  
Dinh Phong Le ◽  
Junho Choi ◽  
Sungchul Kang
2019 ◽  
Vol 39 (3) ◽  
pp. 489-496 ◽  
Author(s):  
Jianjun Yuan ◽  
Yingjie Qian ◽  
Liming Gao ◽  
Zhaohan Yuan ◽  
Weiwei Wan

Purpose This paper aims to purpose an improved sensorless position-based force controller in gravitational direction for applications including polishing, milling and deburring. Design/methodology/approach The first issue is the external force/torque estimation at end-effector. By using motor’s current information and Moore-Penrose generalized inverse matrix, it can be derived from the external torques of every joints for nonsingular cases. The second issue is the force control strategy which is based on position-based impedance control model. Two novel improvements were made to achieve a better performance. One is combination of impedance control and explicit force control. The other one is the real-time prediction of the surface’s shape allowing the controller adaptive to arbitrary surfaces. Findings The result of validation experiments indicates that the estimation of external force and prediction of surface’s shape are credible, and the position-based constant contact force controller in gravitational direction is functional. The accuracy of force tracking is adequate for targeted applications such as polishing, deburring and milling. Originality/value The value of this paper lies in three aspects which are sensorless external force estimation, the combination of impedance control and explicit force control and the independence of surface shape information achieved by real-time surface prediction.


2020 ◽  
Vol 08 (03) ◽  
pp. 239-251
Author(s):  
Misaki Hanafusa ◽  
Jun Ishikawa

This paper proposes a compliant motion control for human-cooperative robots to absorb collision force when persons accidentally touch the robots even while the robot is manipulating an object. In the proposed method, an external force estimator, which can distinguish the net external force from the object manipulation force, is realized using an inverse dynamics model acquired by a recurrent neural network (RNN). By implementing a mechanical impedance control to the estimated external force, the robot can quickly and precisely carry the object keeping the mechanical impedance control functioned and can generate a compliant motion to the net external force only when the person touches it during manipulation. Since the proposed method estimates the external force from the generalized force based on the learned inverse dynamics, it is not necessary to install any sensors on the manipulated object to measure the external force. This allows the robot to detect the collision even when the person touches anywhere on the manipulated object. The RNN inverse dynamics model is evaluated by the leave-one-out cross-validation and it was found that it works well for unknown trajectories excluded from the learning process. Although the details were omitted due to the limitation of the page length, similar to the simulations, the RNN inverse dynamics model was evaluated using unknown trajectories in the six degree-of-freedom experiments, and it has been verified that it functions properly even for the unknown trajectories. Finally, the validity of the proposed method has been confirmed by experiments in which a person touches a robot while it is manipulating an object with six degrees of freedom.


2021 ◽  
Vol 18 (6) ◽  
pp. 172988142110637
Author(s):  
Huaimin Liu ◽  
Xiangjiang Wang ◽  
Meng Li

The safe disposal of nuclear waste in radioactive environment urgently needs cost-effective approaches. Toward this goal, this article developed a method to external force estimation based on the identified model without force sensors. Firstly, the mathematical model including joint friction was obtained and transformed into the linear combination of unknown parameter to be estimated. Secondly, the unknown parameters were identified based on the improved particle swarm optimization algorithm, the identification procedure was implemented by optimizing the excitation trajectories to excite joint motion and sampling relevant data. Identified results were compared with the biogeography-based optimization algorithm and the cuckoo search algorithm. Then, the identified dynamic parameter was applied to external force estimation. Finally, the verification of external force estimation has been carried out using the Kinova Jaco2 robot manipulator, and the experimental results showed that the external forces by the proposed method could be estimated with an root mean square error of 0.7 N.


2021 ◽  
Author(s):  
Loris Roveda ◽  
Dario Piga

AbstractIndustrial robots are increasingly used to perform tasks requiring an interaction with the surrounding environment (e.g., assembly tasks). Such environments are usually (partially) unknown to the robot, requiring the implemented controllers to suitably react to the established interaction. Standard controllers require force/torque measurements to close the loop. However, most of the industrial manipulators do not have embedded force/torque sensor(s) and such integration results in additional costs and implementation effort. To extend the use of compliant controllers to sensorless interaction control, a model-based methodology is presented in this paper. Relying on sensorless Cartesian impedance control, two Extended Kalman Filters (EKF) are proposed: an EKF for interaction force estimation and an EKF for environment stiffness estimation. Exploiting such estimations, a control architecture is proposed to implement a sensorless force loop (exploiting the provided estimated force) with adaptive Cartesian impedance control and coupling dynamics compensation (exploiting the provided estimated environment stiffness). The described approach has been validated in both simulations and experiments. A Franka EMIKA panda robot has been used. A probing task involving different materials (i.e., with different - unknown - stiffness properties) has been considered to show the capabilities of the developed EKFs (able to converge with limited errors) and control tuning (preserving stability). Additionally, a polishing-like task and an assembly task have been implemented to show the achieved performance of the proposed methodology.


SIMULATION ◽  
2017 ◽  
Vol 93 (7) ◽  
pp. 619-630 ◽  
Author(s):  
Sunil Kumar ◽  
Vikas Rastogi ◽  
Pardeep Gupta

A hybrid impedance control scheme for the force and position control of an end-effector is presented in this paper. The interaction of the end-effector is controlled using a passive foundation with compensation gain. For obtaining the steady state, a proportional–integral–derivative controller is tuned with an impedance controller. The hybrid impedance controller is implemented on a terrestrial (ground) single-arm robot manipulator. The modeling is done by creating a bond graph model and efficacy is substantiated through simulation results. Further, the hybrid impedance control scheme is applied on a two-link flexible arm underwater robot manipulator for welding applications. Underwater conditions, such as hydrodynamic forces, buoyancy forces, and other disturbances, are considered in the modeling. During interaction, the minimum distance from the virtual wall is maintained. A simulation study is carried out, which reveals some effective stability of the system.


Sign in / Sign up

Export Citation Format

Share Document