Model based verification and validation of digital controller performance of a developmental aero gas turbine engine

Author(s):  
Vivekanand Sanjawadmath ◽  
R. Suresh
Author(s):  
Seyyed Hamid Reza Hosseini ◽  
Hiwa Khaledi ◽  
Mohsen Reza Soltani

Gas turbine fault identification has been used worldwide in many aero and land engines. Model based techniques have improved isolation of faults in components and stages’ fault trend monitoring. In this paper a powerful nonlinear fault identification system is developed in order to predict the location and trend of faults in two major components: compressor and turbine. For this purpose Siemens V94.2 gas turbine engine is modeled one dimensionally. The compressor is simulated using stage stacking technique, while a stage by stage blade cooling model has been used in simulation of the turbine. New fault model has been used for turbine, in which a degradation distribution has been considered for turbine stages’ performance. In order to validate the identification system with a real case, a combined fault model (a combination of existing faults models) for compressor is used. Also the first stage of the turbine is degraded alone while keeping the other stages healthy. The target was to identify the faulty stages not faulty components. The imposed faults are one of the most common faults in a gas turbine engine and the problem is one of the most difficult cases. Results show that the fault diagnostic system could isolate faults between compressor and turbine. It also predicts the location of faulty stages of each component. The most interesting result is that the fault is predicted only in the first stage (faulty stage) of the turbine while other stages are identified as healthy. Also combined fault of compressor is well identified. However, the magnitude of degradation could not be well predicted but, using more detailed models as well as better data from gas turbine exhaust temperature, will enhance diagnostic results.


2013 ◽  
Vol 15 (6) ◽  
pp. 1794-1808 ◽  
Author(s):  
Feng Lu ◽  
Yiqiu Lv ◽  
Jinquan Huang ◽  
Xiaojie Qiu

Author(s):  
Oliver F. Qi ◽  
N. R. L. Maccallum

This paper describes a model-based control approach to synthesizing a nonlinear controller for a single-spool gas turbine engine. Since the main control variable, engine thrust, cannot be directly measured, a model-based observer is constructed using a nonlinear model of the engine in order to provide an on-line estimation of the thrust for feedback control. Both proportional and proportional-integral (PI) observers have been used in the model-based observer design. The latter is intended to provide a robust estimation in the event of modeling errors. The controls are the fuel flow and final nozzle area, and the control structure is the PI controller designed using the KQ (K-matrix compensator, Q-desired response) multivariable design technique. A study has been made of the model-based observer control scheme when the engine is subjected to the disturbance of inlet flow distortion. The results are shown to be acceptable in terms of the thrust response and the transient trajectory on the compressor characteristic.


Author(s):  
Rolf F. Orsagh ◽  
Jeremy Sheldon ◽  
Christopher J. Klenke

Development of robust in-flight prognostics or diagnostics for oil wetted gas turbine engine components will play a critical role in improving aircraft engine reliability and maintainability. Real-time algorithms for predicting and detecting bearing and gear failures are currently being developed in parallel with emerging flight-capable sensor technologies including in-line oil debris/condition monitors, and vibration analysis MEMS. These advanced prognostic/diagnostic algorithms utilize intelligent data fusion architectures to optimally combine sensor data, with probabilistic component models to achieve the best decisions on the overall health of oil-wetted components. By utilizing a combination of health monitoring data and model-based techniques, a comprehensive component prognostic capability can be achieved throughout a components life, using model-based estimates when no diagnostic indicators are present and monitored features such as oil debris and vibration at later stages when failure indications are detectable. Implementation of these oil-wetted component prognostic modules will be illustrated in this paper using bearing and gearbox test stand run-to-failure data.


Author(s):  
Michael J. Roemer ◽  
Carl S. Byington

Based on the results of a successful Phase I and II SBIR program performed by Impact Technologies, a suite of Prognostics and Health Management (PHM) algorithms have been developed for detecting incipient faults in the critical bearings associated with aircraft gas turbine engines. The component-level prognostic approach is presented that utilizes available sensor information from vibration transducers, along with material-level component fatigue models to calculate remaining useful life for the engine’s critical components. Specifically, correlation between the sensed data and fatigue-based damage accumulation models were developed to provide remaining useful life assessments for life limited components. The combination of health monitoring data and model-based techniques provides a unique and knowledge rich capability that can be utilized throughout the bearings’s entire life, using model-based estimates when no diagnostic indicators are present and using the monitored vibration features at later stages when incipient failure indications are detectable, thus reducing the uncertainty in model-based predictions. A description and specific implementation of this prognosis approach with application to high speed bearings is illustrated herein, using gas turbine engine and bearing test rig data as validation for the methods.


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