Refining of heat treatment process parameters on large cup-type SAE4140 alloy

Author(s):  
P. C. Tseng ◽  
Y. C. Teng ◽  
P. Sawadogo
2008 ◽  
Vol 571-572 ◽  
pp. 27-32 ◽  
Author(s):  
Volkan Güley ◽  
A. Erman Tekkaya ◽  
Turhan Savaş ◽  
Feridun Özhan

Experimental investigation of residual stresses after heat treatment and grinding processes in the production of ball bearing rings has been carried out. The residual stresses were measured by X-ray diffraction method utilizing chromium radiation, which has an average penetration depth of 5 μm incident on 100Cr6 (AISI-E52100) ball bearing steel. The process parameters of heat treatment and grinding processes were varied so as to represent the extreme values that can be applied in the respective processes. Hardness and percent retained austenite limit the heat treatment process parameters; while roundness, surface roughness and form the grinding process. Tensile surface residual stresses on the raceway of ball bearing rings changes to compression after grinding in both circumferential and axial directions. In grinding relatively higher compressive stresses were measured in axial direction compared to the circumferential direction. This experimental investigation also showed that the influence of heat treatment process parameters on the magnitude and distribution of residual stresses survived even after grinding process; i.e. heat treatment and grinding processes cannot be evaluated independently in process design for favourable residual stresses.


2013 ◽  
Vol 762 ◽  
pp. 360-367
Author(s):  
Antti Järvenpää ◽  
T. Kiuru ◽  
Antti Määttä ◽  
Matias Jaskari ◽  
Kari Mäntyjärvi

Local laser heat treatment is an efficient method to manufacture tailored heat-treated steel strips. It can be applied to soften narrow zones of the strip in order to improve its formability on desired areas. However, the properties achieved are dependent on several process parameters. An objective is to develop a predictive model to optimize the heat treatment parameters instead of using experimental trials. In the present study, a finite element model was applied to predict the maximum temperature and heating and cooling rates, as well as the heat distribution along the heat treated area. To develop the model and to test its feasibility, experiments were performed, in which process parameters were varied to study their effects on temperature distribution in a 6 mm thick abrasion resistant steel grade. Scanning of a laser beam was used to optimize the width and depth of the heat-affected zone.In practice, local laser heat treatment process parameters have to be optimized with care for successful results. The most important task is to minimize the temperature gradient between the surfaces and to keep the peak temperatures close to the austenitizing temperature. The results indicate that a simple model can be used to predict the outcome of the heat treatment, so that finite element modeling can be adopted as a suitable tool for design of local heat treatments, allowing more advanced treatments and applications with complex geometries.


2008 ◽  
Vol 3 (2) ◽  
pp. 63-69
Author(s):  
M. Sivapragash ◽  
◽  
V. Sateeshkumar ◽  
P.R. Lakshminarayanan ◽  
R. Karthikeyan ◽  
...  

Author(s):  
Karanbir Singh ◽  
Aditya Chhabra ◽  
Vaibhav Kapoor ◽  
Vaibhav Kapoor

This study is conducted to analyze the effect on the Hardness and Micro Structural Behaviour of three Sample Grades of Tool Steel i.e. EN-31, EN-8, and D3 after Heat Treatment Processes Such As Annealing, Normalizing, and Hardening and Tempering. The purpose of Selecting Tool Steel is Because Tool Steel is Mostly Used in the Manufacturing Industry.This study is based upon the empirical study which means it is derived from experiment and observation rather than theory.


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