scholarly journals Wheel wear losses from bogie rotation resistance, effects of cant and speed

Author(s):  
S.A. Simson ◽  
M.E. Pearce
Author(s):  
Jie Kou ◽  
Ji-min Zhang ◽  
He-chao Zhou ◽  
Cheng-ping Wang ◽  
Li-xia Sun
Keyword(s):  

2011 ◽  
Vol 496 ◽  
pp. 7-12 ◽  
Author(s):  
Takazo Yamada ◽  
Michael N. Morgan ◽  
Hwa Soo Lee ◽  
Kohichi Miura

In order to obtain the effective depth of cut on the ground surface, a new grinding process model taking into account thermal expansions of the grinding wheel and the workpiece, elastic deformations of the grinding machine, the grinding wheel and the workpiece and the wheel wear was proposed. Using proposed model, the effective depth of cut was calculated using measured results of the applied depth of cut and the normal grinding force.


2011 ◽  
Vol 27 (2) ◽  
pp. 297-307 ◽  
Author(s):  
Ling Li ◽  
Xin-Biao Xiao ◽  
Xue-Song Jin
Keyword(s):  

Wear ◽  
2018 ◽  
Vol 398-399 ◽  
pp. 56-68 ◽  
Author(s):  
Ulrich Spangenberg ◽  
Robert Desmond Fröhling ◽  
Pieter Schalk Els

2019 ◽  
Vol 71 (2) ◽  
pp. 284-294 ◽  
Author(s):  
AiHua Zhu ◽  
Si Yang ◽  
Qiang Li ◽  
JianWei Yang ◽  
Xi Li ◽  
...  

PurposeThe purpose of this paper is to study the wear evolution of metro wheels under the conditions of different track sequences, track composition and vehicle load and then to predict wheel wear and to guide its maintenance.MethodologyBy using the SIMPACK and MATLAB software, numerical simulation analysis of metro wheel wear is carried out based on Hertz theory, the FASTSIM algorithm and the Archard model. First of all, the vehicle dynamics model is established to calculate the motion relationship and external forces of wheel-rail in the SIMPACK software. Then, the normal force of wheel-rail is solved based on Hertz theory, and the tangential force of wheel-rail is calculated based on the FASTSIM algorithm through the MATLAB software. Next, in the MATLAB software, the wheel wear is calculated based on the Archard model, and a new wheel profile is obtained. Finally, the new wheel profile is re-input into the vehicle system dynamics model in the SIMPACK software to carry out cyclic calculation of wear.FindingsThe results show that the setting order of different curves has an obvious influence on wear when the proportion of the straight track and the curve is fixed. With the increase in running mileage, the severe wear zone is shifted from tread to flange root under the condition of the sequence-type track, but the wheel wear distribution is basically stable for the unit-type track, and their wear growth rates become closer. In the tracks with different straight-curved ratio, the more proportion the curved tracks occupy, the closer the severe wear zone is shifted to flange root. At the same time, an increase in weight of the vehicle load will aggravate the wheel wear, but it will not change the distribution of wheel wear. Compared with the measured data of one city B type metro in China, the numerical simulation results of wheel wear are nearly the same with the measured data.Practical implicationsThese results will be helpful for metro tracks planning and can predict the trend of wheel wear, which has significant importance for the vehicle to do the repair operation. At the same time, the security risks of the vehicle are decreased economically and effectively.Originality/valueAt present, many scholars have studied the influence of metro tracks on wheel wear, but mainly focused on a straight line or a certain radius curve and neglected the influence of track sequence and track composition. This study is the first to examine the influence of track sequence on metro wheel wear by comparing the sequence-type track and unit-type track. The results show that the track sequence has a great influence on the wear distribution. At the same time, the influence of track composition on wheel wear is studied by comparing different straight-curve ratio tracks; therefore, wheel wear can be predicted integrally under different track conditions.


Author(s):  
Carlos Casanueva ◽  
Per-Anders Jönsson ◽  
Sebastian Stichel

Wheel profile evolution has a large influence on track and wheelset related maintenance costs. It influences important parameters such as equivalent conicity or contact point positioning, which will affect the dynamic behavior of the vehicle, in both tangent track and curve negotiation. High axle loads in freight wagons may increase both the wheel wear and the damage caused by vehicles with both new and already worn profiles. A common profile in Europe is the S1002 profile, developed for rail inclination 1/40. In Sweden rail inclination is 1/30, so contact conditions might not be optimal. The presented work uses Archard’s wear law to analyze the profile wear evolution in a two axle freight vehicle with Unitruck running gear on the Swedish network. This wear calculation methodology has been successfully used to predict uniform wear in passenger vehicles. First, the vehicle model has been optimized in order to improve the speed of the wear simulations. Experimental measurements of wheel profiles have been performed in order to validate the simulations. The conclusion is that the wear methodology successfully used to predict uniform wheel wear in passenger vehicles cannot be directly applied for the calculation of wheel profile evolution in high tonnage freight vehicles. The influence of block brakes or switches and crossings cannot be dismissed when calculating uniform wheel wear in these cases.


CIRP Annals ◽  
2007 ◽  
Vol 56 (1) ◽  
pp. 343-346 ◽  
Author(s):  
C. Guo ◽  
Z. Shi ◽  
H. Attia ◽  
D. McIntosh
Keyword(s):  

2015 ◽  
Vol 68 (2) ◽  
pp. 229-238
Author(s):  
Hamilton Jose de Mello ◽  
Diego Rafael de Mello ◽  
Eduardo Carlos Bianchi ◽  
Paulo Roberto de Aguiar ◽  
Doriana M. D'Addona

AbstractThere has been a great advance in the grinding process by the development of dressing, lubri-refrigeration and other methods. Nevertheless, all of these advances were gained only for continuous cutting; in other words, the ground workpiece profile remains unchanged. Hence, it becomes necessary to study grinding process using intermittent cutting (grooved workpiece – discontinuous cutting), as little or no knowledge and studies have been developed for this purpose, since there is nothing found in formal literature, except for grooved grinding wheels. During the grinding process, heat generated in the cutting zone is extremely high. Therefore, plenty of cutting fluids are essential to cool not only the workpiece but also the grinding wheel, improving the grinding process. In this paper, grinding trials were performed using a conventional aluminum oxide grinding wheel, testing samples made of AISI 4340 steel quenched and tempered with 2, 6, and 12 grooves. The cylindrical plunge grinding was performed by rotating the workpiece on the grinding wheel. This plunge movement was made at three different speeds. From the obtained results, it can be observed that roughness tended to increase for testing sample with the same number of grooves, as rotation speed increased. Roundness error also tended to increase as the speed rotation process got higher for testing the sample with the same number of grooves. Grinding wheel wear enhanced as rotation speed and number of grooves increased. Power consumed by the grinding machine was inversely proportional to the number of grooves. Subsuperficial microhardness had no significant change. Micrographs reveal an optimal machining operation as there was no significant damage on the machined surface.


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