Thermodynamic Analysis of Zero-Atmospheric Emissions Power Plant

2004 ◽  
Vol 126 (1) ◽  
pp. 2-8 ◽  
Author(s):  
Joel Martinez-Frias ◽  
Salvador M. Aceves ◽  
J. Ray Smith ◽  
Harry Brandt

This paper presents a theoretical thermodynamic analysis of a zero-atmospheric emissions power plant. In this power plant, methane is combusted with oxygen in a gas generator to produce the working fluid for the turbines. The combustion produces a gas mixture composed of steam and carbon dioxide. These gases drive multiple turbines to produce electricity. The turbine discharge gases pass to a condenser where water is captured. A stream of pure carbon dioxide then results that can be used for enhanced oil recovery or for sequestration. The analysis considers a complete power plant layout, including an air separation unit, compressors and intercoolers for oxygen and methane compression, a gas generator, three steam turbines, a reheater, two preheaters, a condenser, and a pumping system to pump the carbon dioxide to the pressure required for sequestration. This analysis is based on a 400 MW electric power generating plant that uses turbines that are currently under development by a U.S. turbine manufacturer. The high-pressure turbine operates at a temperature of 1089 K (1500°F) with uncooled blades, the intermediate-pressure turbine operates at 1478 K (2200°F) with cooled blades and the low-pressure turbine operates at 998 K (1336°F). The power plant has a net thermal efficiency of 46.5%. This efficiency is based on the lower heating value of methane, and includes the energy necessary for air separation and for carbon dioxide separation and sequestration.

Author(s):  
Joel Martinez-Frias ◽  
Salvador M. Aceves ◽  
J. Ray Smith ◽  
Harry Brandt

This paper presents a thermodynamic analysis of a natural gas zero-atmospheric emissions power plant with a net electrical output of 400 MW. In this power plant, methane is combusted with oxygen in a gas generator to produce the working fluid for the turbines. The combustion produces a gas mixture composed of steam and carbon dioxide. These gases drive multiple turbines to produce electricity. The turbine discharge gases pass to a condenser where water is captured as liquid and gaseous carbon dioxide is pumped from the system. The carbon dioxide can be economically conditioned for enhanced recovery of oil, or coal-bed methane, or for sequestration in a subterranean formation. The analysis considers a complete power plant layout, including an air separation unit, compressors and intercoolers for oxygen and methane compression, a gas generator, three steam turbines, a reheater, a preheater, a condenser, and a carbon dioxide pumping system to pump the carbon dioxide to the pressure required for sequestration. The computer code is a powerful tool for estimating the efficiency of the plant, given different configurations and technologies. The efficiency of the power plant has been calculated over a wide range of conditions as a function of the two important power plant parameters of turbine inlet temperature and turbine isentropic efficiency. This simulation is based on a 400 MW electric power generating plant that uses turbines that are currently under development by a U.S. turbine manufacturer. The high-pressure turbine would operate at a temperature of 1089 K (1500 °F) with uncooled blades, the intermediate-pressure turbine would operate at 1478 K (2200 °F) with cooled blades and the low-pressure turbine would operate at 998 K (1336 °F). The corresponding turbine isentropic efficiencies for these three turbines were taken as 90, 91 and 93 percent. With these operating conditions, the zero-atmospheric emissions electric power plant has a net thermal efficiency of 46.5%. This net thermal efficiency is based on the lower heating value of methane, and includes the energy necessary for air separation and for carbon dioxide separation and sequestration.


Author(s):  
Joel Martinez-Frias ◽  
Salvador M. Aceves ◽  
J. Ray Smith ◽  
Harry Brandt

This paper presents the thermodynamic analysis of a coal-based zero-atmospheric emissions electric power plant. The approach involves an oxygen-blown coal gasification unit. The resulting synthetic gas (syngas) is combusted with oxygen in a gas generator to produce the working fluid for the turbines. The combustion produces a gas mixture composed almost entirely of steam and carbon dioxide. These gases drive multiple turbines to produce electricity. The turbine discharge gases pass to a condenser where water is captured. A stream of carbon dioxide then results that can be used for enhanced oil recovery, or for sequestration. This analysis is based on a 400 MW electric power generating plant that uses turbines that are currently under development by a U.S. turbine manufacturer. The power plant has a net thermal efficiency of 42.6%. This efficiency is based on the lower heating value of the coal, and includes the energy necessary for coal gasification, air separation and for carbon dioxide separation and sequestration. The paper also presents an analysis of the cost of electricity (COE) and the cost of conditioning carbon dioxide for sequestration for the 400 MW power plant. Electricity cost is compared for three different gasification processes (Texaco, Shell, and Koppers-Totzek) and two types of coals (Illinois #6 and Wyodak). Cost of electricity ranges from 5.16 ¢/kWhr to 5.42 ¢/kWhr, indicating very little sensitivity to the gasification processes considered and the coal types used.


2019 ◽  
Vol 1 (1) ◽  
pp. 325-340 ◽  
Author(s):  
Dan Fernandes ◽  
Song Wang ◽  
Qiang Xu ◽  
Russel Buss ◽  
Daniel Chen

The Allam cycle is the latest advancement in power generation technologies with a high cycle efficiency, zero NOx emission, and carbon dioxide available at pipeline specification for sequestration and utilization. The Allam cycle plant is a semi-closed, direct-fired, oxy-fuel Brayton cycle that uses high pressure supercritical carbon dioxide as a working fluid with sophisticated heat recuperation. This paper conducted process analyses including exergy analysis, sensitivity analysis, air separation unit (ASU) oxygen pump/compressor option analysis, and carbon footprint analysis for the integrated Allam power plant (natural gas)/ASU complex with a high degree of heat and work integration. Earlier works on exergy analysis were done on the Allam cycle and ASU independently. Exergy analysis on the integrated plants helps identify the equipment with the largest loss of thermodynamic efficiency. Sensitivity analysis investigated the effects of important ASU operational parameters along with equipment constraint limits on the downstream Allam cycle. Energy efficiency and carbon footprint are compared among the state-of-the-art fossil-fuel power generation cycles.


Author(s):  
Joel Martinez-Frias ◽  
Salvador M. Aceves ◽  
J. Ray Smith ◽  
Harry Brandt

This paper presents the thermodynamic and cost analysis of a coal-based zero-atmospheric emissions electric power plant. The approach involves an oxygen-blown coal gasification unit. The resulting synthetic gas (syngas) is combusted with oxygen in a gas generator to produce the working fluid for the turbines. The combustion produces a gas mixture composed almost entirely of steam and carbon dioxide. These gases drive multiple turbines to produce electricity. The turbine discharge gases pass to a condenser where water is captured. A stream of carbon dioxide then results that can be used for enhanced oil recovery or for sequestration. The term zero emission steam technology is used to describe this technology. We present the analysis of a 400MW electric power plant. The power plant has a net thermal efficiency of 39%. This efficiency is based on the lower heating value of the coal, and includes the energy necessary for coal gasification, air separation, and for carbon dioxide separation and sequestration. This paper also presents an analysis of the cost of electricity and the cost of conditioning carbon dioxide for sequestration. Electricity cost is compared for three different gasification processes (Texaco, Shell, and Koppers-Totzek) and two types of coals (Illinois 6 and Wyodak). COE ranges from 5.95¢∕kWhto6.15¢∕kWh, indicating a 3.4% sensitivity to the gasification processes considered and the coal types used.


Author(s):  
Carl-W. Hustad ◽  
Inge Trondstad ◽  
Roger E. Anderson ◽  
Keith L. Pronske ◽  
Fermin Viteri

In Aug 2004 the Zero Emission Norwegian Gas (ZENG) project team completed Phase-1: Concept and Feasibility Study for a 40 MW Pilot & Demonstration (P&D) Plant, that is proposed will be located at the Energy Park, Risavika, near Stavanger in South Norway during 2008. The power plant cycle is based upon implementation of the natural gas (NG) and oxygen fueled Gas Generator (GG) (1500°F/1500 psi) successfully demonstrated by Clean Energy Systems (CES) Inc. The GG operations was originally tested in Feb 2003 and is currently (Feb 2005) undergoing extensive commissioning at the CES 5MW Kimberlina Test Plant, near Bakersfield, California. The ZENG P&D Plant will be an important next step in an accelerating path towards demonstrating large-scale (+200 MW) commercial implementation of zero-emission power plants before the end of this decade. However, development work also entails having a detailed commercial understanding of the techno-economic potential for such power plant cycles: specifically in an environment where the future penalty for carbon dioxide (CO2) emissions remains uncertain. Work done in dialogue with suppliers during ZENG Project Phase-1 has cost-estimated all major plant components to a level commensurate with engineering pre-screening. The study has also identified several features of the proposed power plant that has enabled improvements in thermodynamic efficiency from 37% up to present level of 44–46% without compromising the criteria of implementation using “near-term” available technology. The work has investigated: i. Integration between the cryogenic air separation unit (ASU) and the power plant. ii. Use of gas turbine technology for the intermediate pressure (IP) steam turbine. iii. Optimal use of turbo-expanders and heat-exchangers to mitigate the power consumption incurred for oxygen production. iv. Improved condenser design for more efficient CO2 separation and removal. v. Sensitivity of process design criteria to “small” variations in modeling of the physical properties for CO2/steam working fluid near saturation. vi. Use of a second “conventional” pure steam Rankine bottoming cycle. In future analysis, not all these improvements need necessarily be seen to be cost-effective when taking into account total P&D program objectives; thermodynamic efficiency, power plant investment, operations and maintenance cost. However, they do represent important considerations towards “total” optimization when designing the P&D Plant. We observe that Project Phase-2: Pre-Engineering & Qualification should focus on optimization of plant size with respect to total capital investment (CAPEX); and identification of further opportunities for extended technology migration from gas turbine environment that could also permit raised turbine inlet temperatures (TIT).


2014 ◽  
Vol 35 (3) ◽  
pp. 105-116 ◽  
Author(s):  
Janusz Kotowicz ◽  
Adrian Balicki ◽  
Sebastian Michalski

Abstract Among the technologies which allow to reduce greenhouse gas emissions, mainly of carbon dioxide, special attention deserves the idea of ‘zero-emission’ technology based on boilers working in oxy-combustion technology. In the paper a thermodynamic analysis of supercritical power plant fed by lignite was made. Power plant consists of: 600 MW steam power unit with live steam parameters of 650 °C/30 MPa and reheated steam parameters of 670 °C/6 MPa; circulating fluidized bed boiler working in oxy-combustion technology; air separation unit and installation of the carbon dioxide compression. Air separation unit is based on high temperature membrane working in three-end technology. Models of steam cycle, circulation fluidized bed boiler, air separation unit and carbon capture installation were made using commercial software. After integration of these models the net electricity generation efficiency as a function of the degree of oxygen recovery in high temperature membrane was analyzed.


Author(s):  
Mahmudul Hasan ◽  
Yousef Haseli

Abstract Recent studies have shown that the emissions from conventional torrefaction processes is the second largest contributor to the supply chain. This article presents a torrefaction unit that operates based on oxy-combustion concept, whereby preventing carbon dioxide and nitrogen oxides emissions. The oxygen required in the process is supplied from an Air Separation Unit (ASU) and the working fluid of the new system is carbon dioxide. The process model is implemented in Engineering Equation Solver (EES) and simulation is conducted using the design data of a conventional plant which torrefies wood at 553 K for 17.5 minutes. The overall efficiency of the plant which accounts for both thermal and electrical energy requirement of the process is found to be 88%. The total energy consumption of the system exhibits a minimum at an optimum torrefaction temperature. With willow as the feedstock, the optimum temperature is determined to be 536 K at a residence time of 20 minutes, at which the total equivalent thermal energy required is 2 MJ/kg dry biomass and the energy yield is as high as 91%. The results show that the optimum torrefaction temperature is feedstock dependent and it is lower for a longer residence time.


Author(s):  
Jongsup Hong ◽  
Ahmed F. Ghoniem ◽  
Randall Field ◽  
Marco Gazzino

Oxy-fuel combustion coal-fired power plants can achieve significant reduction in carbon dioxide emissions, but at the cost of lowering their efficiency. Research and development are conducted to reduce the efficiency penalty and to improve their reliability. High-pressure oxy-fuel combustion has been shown to improve the overall performance by recuperating more of the fuel enthalpy into the power cycle. In our previous papers, we demonstrated how pressurized oxy-fuel combustion indeed achieves higher net efficiency than that of conventional atmospheric oxy-fuel power cycles. The system utilizes a cryogenic air separation unit, a carbon dioxide purification/compression unit, and flue gas recirculation system, adding to its cost. In this study, we perform a techno-economic feasibility study of pressurized oxy-fuel combustion power systems. A number of reports and papers have been used to develop reliable models which can predict the costs of power plant components, its operation, and carbon dioxide capture specific systems, etc. We evaluate different metrics including capital investments, cost of electricity, and CO2 avoidance costs. Based on our cost analysis, we show that the pressurized oxy-fuel power system is an effective solution in comparison to other carbon dioxide capture technologies. The higher heat recovery displaces some of the regeneration components of the feedwater system. Moreover, pressurized operating conditions lead to reduction in the size of several other critical components. Sensitivity analysis with respect to important parameters such as coal price and plant capacity is performed. The analysis suggests a guideline to operate pressurized oxy-fuel combustion power plants in a more cost-effective way.


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