On the Problem of Spiralling in BTA Deep-Hole Machining

1994 ◽  
Vol 116 (2) ◽  
pp. 161-165 ◽  
Author(s):  
Y. B. Gessesse ◽  
V. N. Latinovic ◽  
M. O. M. Osman
Keyword(s):  
Natural Frequency ◽  
Experimental Approach ◽  
Deep Hole ◽  
Boring Bar ◽  
Critical Speeds ◽  
Standard Position ◽  
Boring Tool ◽  
Hole Machining

The phenomenon of spiralling or helical multi-lobe formation in holes, produced by the BTA (Boring and Trepanning Association) machining, is experimentally investigated for the solid boring tool. The causes leading to spiralling are deduced from this investigation. The experimental approach pursued in exploring the problem involved the running of the machine, at analytically predicted critical speeds and observing the reoccurrence of the phenomenon. It has been established that sprialling is caused by defectiveness of the tool (radial oversize of the circle-land with respect to the leading pad around the circumference) and the coincidence of the lateral natural frequency of the boring bar-tool asssembly, with five cycles per revoution of the tool, relative to the workpiece. It has also been established that spiralling occurs only in five lobes for the commercially available BTA-solid tool and is a consequence of the standard position of the circle-land, relative to the leading pad. The trials are repeated a number of times with various workpiece materials, to assert validity of the observations.

Vibration Characteristics of Rotating Thin Disks—Part I: Experimental Results

2012 ◽  
Vol 79 (4) ◽  
Author(s):  
Ramin M. H. Khorasany ◽  
Stanley G. Hutton
Keyword(s):  
Frequency Response ◽  
Natural Frequency ◽  
Linear Theory ◽  
Lateral Force ◽  
Vibration Characteristics ◽  
Experimental Results ◽  
Rotating Disks ◽  
Critical Speeds ◽  
Applied Forces ◽  
Thin Disks

Analysis of the linear vibration characteristics of unconstrained rotating isotropic thin disks leads to the important concept of “critical speeds.” These critical rotational speeds are of interest because they correspond to the situation where a natural frequency of the rotating disk, as measured by a stationary observer, is zero. Such speeds correspond physically to the speeds at which a traveling circumferential wave, of shape corresponding to the mode shape of the natural frequency being considered, travel around the disk in the absence of applied forces. At such speeds, according to linear theory, the blade may respond as a space fixed stationary wave and an applied space fixed dc force may induce a resonant condition in the disk response. Thus, in general, linear theory predicts that for rotating disks, with low levels of damping, large responses may be encountered in the region of the critical speeds due to the application of constant space fixed forces. However, large response invalidates the predictions of linear theory which has neglected the nonlinear stiffness produced by the effect of in-plane forces induced by large displacements. In the present paper, experimental studies were conducted in order to measure the frequency response characteristics of rotating disks both in an idling mode as well as when subjected to a space fixed lateral force. The applied lateral force (produced by an air jet) was such as to produce displacements large enough that non linear geometric effects were important in determining the disk frequencies. Experiments were conducted on thin annular disks of different thickness with the inner radius clamped to the driving arbor and the outer radius free. The results of these experiments are presented with an emphasis on recording the effects of geometric nonlinearities on lateral frequency response. In a companion paper (Khorasany and Hutton, 2010, “Vibration Characteristics of Rotating Thin Disks—Part II: Analytical Predictions,” ASME J. Mech., 79(4), p. 041007), analytical predictions of such disk behavior are presented and compared with the experimental results obtained in this study. The experimental results show that in the case where significant disk displacements are induced by a lateral force, the frequency characteristics are significantly influenced by the magnitude of forced displacements.

The Analytical Imbalance Response of Jeffcott Rotor During Acceleration

2000 ◽  
Vol 123 (2) ◽  
pp. 299-302 ◽  
Author(s):  
Shiyu Zhou ◽  
Jianjun Shi
Keyword(s):  
Natural Frequency ◽  
Initial Condition ◽  
Constant Acceleration ◽  
Transient Vibration ◽  
Critical Speeds ◽  
Rotor Systems ◽  
Jeffcott Rotor ◽  
Physical Insight

Since many rotor systems normally operate above their critical speeds, the problem of accelerating the machine through its critical speeds without excessive vibration draws increasing attention. This paper provides an analytical imbalance response of the Jeffcott rotor under constant acceleration. The response consists of three parts: transient vibration due to the initial condition of the rotor, “synchronous” vibration, and suddenly occurring vibration at the damped natural frequency. This solution provides physical insight to the vibration of the rotor during acceleration.

Deep Hole Honing Based on Squeeze Film Damping Technology

2009 ◽  
Vol 76-78 ◽  
pp. 252-257
Author(s):  
Tian Biao Yu ◽  
Ya Dong Gong ◽  
Wan Shan Wang
Keyword(s):  
Differential Equation ◽  
Experimental Result ◽  
Squeeze Film ◽  
Design Parameters ◽  
Improve Quality ◽  
Deep Hole ◽  
Squeeze Film Damper ◽  
Squeeze Film Damping ◽  
Hole Machining

In order to improve quality of deep hole machining, a new method of deep hole honing based on squeeze film damping technology is put forward. For analysis effect on damper parameters on honing quality, motion differential equation of honing spindle with a squeeze film damper (SFD) is established according to D' Alembert principle and according simulations are studied. Spindle of deep hole honing with a SFD is designed based on the result of simulations and experiments are carried on. Experimental result shows that SFD with reasonable design parameters has excellent damping function to honing spindle, and it can make the vibration of honing spindle reduced 20%～30% and the quality of deep hole machining improved 10%～20%.

Centering deep hole drilling system with three oil films like centering rotating journal with oil films in bearing

2021 ◽  
Vol 73 (6) ◽  
pp. 993-999
Author(s):  
Daguo Yu ◽  
Ming Zhao
Keyword(s):  
Hydrodynamic Lubrication ◽  
Hole Drilling ◽  
The Novel ◽  
Deep Hole ◽  
Drilling Tool ◽  
Content Type ◽  
Hydrodynamic Bearing ◽  
Drilling System ◽  
Oil Films ◽  
Hole Machining

Purpose This study and its centering device with Archimedes spirals designed on hydrodynamic lubrication aims to reduce the deviation of deep holes because the drill tube is long and easy to deviate in deep hole machining. Design/methodology/approach The centering device with Archimedes spirals was designed and fixed between the drilling tool and the drill tube. The wall of the deep hole and the novel centering device formed three wedge-shaped oil films. When the workpiece rotated relative to the centering device, pressure was generated in the oil films; therefore, three oil films supported drilling system as oil films support rotating journal in the full-film hydrodynamic bearing. Findings When the Boring and Trepanning Association (BTA) drilling system was equipped with the centering device, the cutting oil flowed smoothly and carried all the iron chips; the motors run normally; no additional vibration or sound was detected during processing; the surface of the centering device was smooth; and the deviation of the drilled deep hole decreased with a high probability. Originality/value To the best of the authors’ knowledge, no one has designed and made the centering device with Archimedes spirals to reduce the deviation of deep holes in deep hole machining. Three oil films formed by the centering device with Archimedes spirals support drilling system and prevent it from deviating, which has never appeared before and is creative.

Optimal Design of Multi-Edge Cutting Tools for BTA Deep-Hole Machining

1979 ◽  
Vol 101 (2) ◽  
pp. 281-290 ◽  
Author(s):  
V. Latinovic ◽  
R. Blakely ◽  
M. O. M. Osman
Keyword(s):  
Objective Function ◽  
Cutting Force ◽  
Cutting Tools ◽  
Design Procedure ◽  
Preliminary Test ◽  
Cutting Parameters ◽  
Deep Hole ◽  
Cutting Head ◽  
Nonlinear Objective Function ◽  
Hole Machining

The design procedure of optimal multi-edge BTA deep-hole machining tools with unsymmetrically located cutters and preliminary test evidence are presented. Based on a mathematical model of cutting forces in terms of fundamental cutting parameters of the tool, a multivariable, nonlinear objective function was derived and modified to an unconstrained type with bounded decision variables. A numerical, direct search method, accelerated in distance, was selected to minimize the objective function. This procedure insures, on one hand, a predetermined cutting force resultant necessary for tool guidance; on the other hand, it minimizes the variation of cutting edge pressure. A relatively fast computer routine was adapted to provide the optimal tool parameters, which then were used to design cutting head prototypes. Two trepanning heads of three and two cutters were manufactured and tested at production facilities. The test results showed that the cutting force resultant was well predicted in both heads and that they were well guided. Much higher feed rates were possible compared to those achieved with single-edge tools without any loss of hole accuracy straightness or surface finish.

A Study of Deep-Hole Machining of Stainless Steel with Small-Diameter Drill

2012 ◽  
Vol 565 ◽  
pp. 376-381 ◽  
Author(s):  
Yoshiyuki Masuta ◽  
Koichi Okuda ◽  
Hiroo Shizuka ◽  
Masayuki Nunobiki
Keyword(s):  
Stainless Steel ◽  
Thrust Force ◽  
Small Diameter ◽  
Cutting Condition ◽  
Deep Hole ◽  
Shape Accuracy ◽  
Tool Performance ◽  
Deep Depth ◽  
Tool Diameter ◽  
Hole Machining

This paper describes an influence of the cutting condition on the tool performance and the hole shape accuracy in a deep-hole machining of stainless steel with small-diameter drill. The drilling tests were carried out by changing the feed, tool diameter and drill length in order to investigate the appropriate cutting conditions for drilling the holes with deep depth. The results indicate that the increase of the thrust force leads to the buckling of the drill and the work hardening of the workpiece causes the tool failure.

A Study on the Characteristics of Micro Deep Hole Machining Processes

2007 ◽  
Vol 364-366 ◽  
pp. 566-571
Author(s):  
Tae Il Seo ◽  
Dong Woo Kim ◽  
Myeong Woo Cho ◽  
Eung Sug Lee
Keyword(s):  
Aspect Ratio ◽  
High Aspect Ratio ◽  
High Speed ◽  
Printed Circuit Boards ◽  
Hole Drilling ◽  
Deep Hole ◽  
Machining Processes ◽  
Deep Hole Drilling ◽  
Micro Drilling ◽  
Hole Machining

Recently, the trends of industrial products move towards more miniaturization, variety and mass production. Micro drilling which take high precision in cutting work is required to perform more micro hole and high speed working. Especially, Micro deep hole drilling is becoming more important in a wide spectrum of precision production industries, ranging from the production of automotive fuel injection nozzle, watch and camera parts, medical needles, and thick multilayered Printed Circuit Boards(PCB) that are demanded for very high density electric circuitry. The industries of precision production require smaller holes, high aspect ratio and high speed working for micro deep hole drilling. However the undesirable characteristics of micro drilling is the small signal to noise ratios, wandering motion of drill, high aspect ratio and the increase of cutting force as cutting depth increases. In order to optimize cutting conditions, an experimental study on the characteristics of micro deep hole machining processes using a tool dynamometer was carried out. And additionally, microscope with built-in an inspection monitor showed the relationship between burr in workpieces and chip form of micro drill machining.

scholarly journals Development and Design of Detachable Deep Hole Variable Diameter Boring Tool Device

2020 ◽  
Vol 1653 ◽  
pp. 012049
Author(s):  
Zhanfeng Liu ◽  
Kun Wang ◽  
Yazhou Feng ◽  
Zhanhui Li
Keyword(s):  
Deep Hole ◽  
Variable Diameter ◽  
Boring Tool
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