Local Heat Transfer in Turbine Disk Cavities: Part II—Rotor Cooling With Radial Location Injection of Coolant

1992 ◽  
Vol 114 (1) ◽  
pp. 221-228 ◽  
Author(s):  
R. S. Bunker ◽  
D. E. Metzger ◽  
S. Wittig

Detailed radial distributions of rotor heat transfer coefficients are presented for three basic disk-cavity geometries applicable to gas turbines. The experimental apparatus has been designed to obtain local heat transfer data on a number of easily interchangeable rotor surfaces. The method employs thin thermochromic liquid crystal coatings upon the rotor surfaces together with video system data acquisition and computer-assisted image analysis to detect surface color display and to extract heat transfer information. A thermally transient, aerodynamically steady technique is used, which attains consistent thermal boundary conditions over the entire disk cavity. Cooling air is introduced into the disk cavity via a single circular jet mounted perpendicularly into the stator at one of the three radial locations: 0.4, 0.6, or 0.8 times the rotor radius. Rotor heat transfer coefficients have been obtained over a range of parameters including disk rotational Reynolds numbers of 2 to 5 × 105, rotor/stator hub spacing-to-disk radius ratios of 0.025 to 0.15, and jet mass flow rates between 0.10 and 0.40 times the turbulent pumped flow rate of a free disk. The rotor surfaces include a parallel rotor-stator system, a rotor with 5 percent diverging taper, and a similarly tapered rotor with a rim sealing lip at its extreme radius. Results are presented showing the effects of the parallel rotor, which indicate strong variations in local Nusselt numbers for all but rotational speed. These results are compared to associated hub injection data of Part I of this study, demonstrating that overall rotor heat transfer is optimized by either hub injection or radial location injection of coolant dependent upon the configuration. Results with the use of the tapered rotor show significant variations in local Nusselt number compared with those of the parallel rotor, while the addition of a rim sealing lip appears to increase the Nusselt number level.

Author(s):  
R. S. Bunker ◽  
D. E. Metzger ◽  
S. Wittig

Detailed radial distributions of rotor heat transfer coefficients are presented for three basic disk-cavity geometries applicable to gas turbines. The experimental apparatus has been designed to obtain local heat transfer data on a number of easily interchangeable rotor surfaces. The method employs thin thermochromic liquid crystal coatings upon the rotor surfaces together with video system data acquisition and computer-assisted image analysis to detect surface color display and to extract heat transfer information. A thermally transient, aerodynamically steady technique is used which attains consistent thermal boundary conditions over the entire disk-cavity. Cooling air is introduced into the disk-cavity via a single circular jet mounted perpendicularly into the stator at one of three radial locations; 0.4, 0.6 or 0.8 times the rotor radius. Rotor heat transfer coefficients have been obtained over a range of parameters including disk rotational Reynolds numbers of 2 to 5 · 105, rotor/stator hub spacing-to-disk radius ratios of .025 to .15, and jet mass flow rates between .10 and .40 times the turbulent pumped flow rate of a free disk. The rotor surfaces include a parallel rotor-stator system, a rotor with 5 percent diverging taper, and a similarly tapered rotor with a rim sealing lip at its extreme radius. Results are presented showing the effects of the parallel rotor, which indicate strong variations in local Nusselt numbers for all but rotational speed. These results are compared to associated hub injection data of Part I of this study, demonstrating that overall rotor heat transfer is optimized by either hub injection or radial location injection of coolant dependent upon the configuration. Results with the use of the tapered rotor show significant local Nusselt number radial variation changes over those of the parallel rotor, while the addition of a rim sealing lip appears to increase the level of the radial distribution.


Author(s):  
David M. Sykes ◽  
Andrew L. Carpenter ◽  
Gregory S. Cole

Microchannels and minichannels have been shown to have many potential applications for cooling high-heat-flux electronics over the past 3 decades. Synthetic jets can enhance minichannel performance by adding net momentum flux into a stream without adding mass flux. These jets are produced because of different flow patterns that emerge during the induction and expulsion stroke of a diaphragm, and when incorporated into minichannels can disrupt boundary layers and impinge on the far wall, leading to high heat transfer coefficients. Many researchers have examined the effects of synthetic jets in microchannels and minichannels with single-phase flows. The use of synthetic jets has been shown to augment local heat transfer coefficients by 2–3 times the value of steady flow conditions. In this investigation, local heat transfer coefficients and pressure loss in various operating regimes were experimentally measured. Experiments were conducted with a minichannel array containing embedded thermocouples to directly measure local wall temperatures. The experimental range extends from transitional to turbulent flows. Local wall temperature measurements indicate that increases of heat transfer coefficient of over 20% can occur directly below the synthetic jet with low exit qualities. In this study, the heat transfer augmentation by using synthetic jets was dictated by the momentum ratio of the synthetic jet to the bulk fluid flow. As local quality was increased, the heat transfer augmentation dropped from 23% to 10%. Surface tension variations had a large effect on the Nusselt number, while variations in inertial forces had a small effect on Nusselt number in this operating region.


1991 ◽  
Vol 113 (1) ◽  
pp. 71-78 ◽  
Author(s):  
J. Stevens ◽  
B. W. Webb

The purpose of this investigation was to characterize local heat transfer coefficients for round, single-phase free liquid jets impinging normally against a flat uniform heat flux surface. The problem parameters investigated were jet Reynolds number Re, nozzle-to-plate spacing z, and jet diameter d. A region of near-constant Nusselt number was observed for the region bounded by 0≤r/d≤0.75, where r is the radial distance from the impingement point. The local Nusselt number profiles exhibited a sharp drop for r/d > 0.75, followed by an inflection and a slower decrease there-after. Increasing the nozzle-to-plate spacing generally decreased the heat transfer slightly. The local Nusselt number characteristics were found to be dependent on nozzle diameter. This was explained by the influence of the free-stream velocity gradient on local heat transfer, as predicted in the classical analysis of infinite jet stagnation flow and heat transfer. Correlations for local and average Nusselt numbers reveal an approximate Nusselt number dependence on Re1/3.


Author(s):  
Andrew J. Neely ◽  
Peter T. Ireland ◽  
Les R. Harper

An experimental investigation of the performance of extended fin surfaces for the forced convective cooling of a range of engine component geometries in crossflow is reported. The experiments were undertaken to measure the surface heat transfer coefficient distributions of external finning around non-cylindrical geometries for use in aviation gas turbines in which the cooling performance/mass ratio must be maximised. The geometries examined were a box (square with rounded corners), a flute (rectangle with circular ends) and a 30° wedge. These models were sized to have equivalent cross sectional area to allow a direct comparison of performance. Perspex models coated with thermochromic liquid crystal were tested at a range of Reynolds numbers in a heat transfer wind tunnel in which a step change in flow temperature was used to measure the transient thermal behaviour of the fins. This technique enables the full surface mapping of local heat transfer coefficients on the surface of the fins. These measurements are compared with those for the equivalent smooth geometries and also with empirical calculations from the literature where available. A comparison with previous cylindrical measurements is also made. Knowledge of the distributions of local heat transfer coefficients enables the optimisation of the geometry through strategies such as baffling of the fins. Some examples of these strategies have been implemented and the results are reported. The finned geometries are seen to outperform the unfinned geometries (by factors greater than 3) though by factors less than simply the increase in area. The enhancement in h results because the increased surface area of the fins more than outweighs the decrease in local h on the fin surface as compared to the smooth geometries.


Author(s):  
R. S. Bunker ◽  
D. E. Metzger ◽  
S. Wittig

Results are presented from an experimental study designed to obtain detailed radial heat transfer coefficient distributions applicable to the cooling of disk-cavity regions of gas turbines. An experimental apparatus has been designed to obtain local heat transfer data on both the rotating and stationary surfaces of a parallel geometry disk-cavity system. The method employed utilizes thin thermochromic liquid crystal coatings together with video system data acquisition and computer-assisted image analysis to extract heat transfer information. The color display of the liquid crystal coatings is detected through the analysis of standard video chromanance signals. The experimental technique used is an aerodynamically steady but thermally transient one which provides consistent disk-cavity thermal boundary conditions while yet being inexpensive and highly versatile. A single circular jet is used to introduce fluid from the stator into the disk-cavity by impingement normal to the rotor surface. The present study investigates hub injection of coolant over a wide range of parameters including disk rotational Reynolds numbers of 2 to 5 · 105, rotor/stator spacing-to-disk radius ratios of .025 to .15, and jet mass flow rates between .10 and .40 times the turbulent pumped flow rate of a free disk. The results are presented as radial distributions of local Nusselt numbers. Rotor heat transfer exhibits regions of impingement and rotational domination with a transition region between, while stator heat transfer shows flow reattachment and convection regions with evidence of an inner recirculation zone. The local effects of rotation, spacing, and mass flow rate are all displayed. The significant magnitude of stator heat transfer in many cases indicates the importance of proper stator modeling to rotor and disk-cavity heat transfer results.


1983 ◽  
Vol 105 (4) ◽  
pp. 706-712 ◽  
Author(s):  
H. J. Kim ◽  
S. G. Bankoff

A study of steam condensation in countercurrent stratified flow of steam and subcooled water has been carried out in a rectangular channel inclined 33 deg to the horizontal. The variables in this experiment were the inlet water and steam flow rates, and the inlet water temperature. Condensation heat transfer coefficients were determined as functions of local steam and water flow rates, and the degree of subcooling. Correlations are given for the local Nusselt number for the smooth and for the rough interface regimes, and also for the dimensionless wave amplitude. A turbulence-centered model is also developed. It is shown that better agreement with the data can be obtained if the characteristic scales in the turbulent Nusselt number and Reynolds numbers are related to measured interfacial parameters rather than the bulk flow parameters. The important effect of interfacial shear, missing in previous eddy-transport models, is thus implicitly included.


1992 ◽  
Vol 114 (1) ◽  
pp. 211-220 ◽  
Author(s):  
R. S. Bunker ◽  
D. E. Metzger ◽  
S. Wittig

Results are presented from an experimental study designed to obtain detailed radial heat transfer coefficient distributions applicable to the cooling of disk-cavity regions of gas turbines. An experimental apparatus has been designed to obtain local heat transfer data on both the rotating and stationary surfaces of a parallel geometry disk-cavity system. The method employed utilizes thin thermochromic liquid crystal coatings together with video system data acquisition and computer-assisted image analysis to extract heat transfer information. The color display of the liquid crystal coatings is detected through the analysis of standard video chromanance signals. The experimental technique used is an aerodynamically steady but thermally transient one, which provides consistent disk-cavity thermal boundary conditions yet is inexpensive and highly versatile. A single circular jet is used to introduce fluid from the stator into the disk cavity by impingement normal to the rotor surface. The present study investigates hub injection of coolant over a wide range of parameters including disk rotational Reynolds numbers of 2 to 5 × 105, rotor/stator spacing-to-disk radius ratios of 0.025 to 0.15, and jet mass flow rates between 0.10 and 0.40 times the turbulent pumped flow rate of a free disk. The results are presented as radial distributions of local Nusselt numbers. Rotor heat transfer exhibits regions of impingement and rotational domination with a transition region between, while stator heat transfer shows flow reattachment and convection regions with evidence of an inner recirculation zone. The local effects of rotation, spacing, and mass flow rate are all displayed. The significant magnitude of stator heat transfer in many cases indicates the importance of proper stator modeling to rotor and disk-cavity heat transfer results.


2013 ◽  
Vol 34 (1) ◽  
pp. 5-16 ◽  
Author(s):  
Jozef Cernecky ◽  
Jan Koniar ◽  
Zuzana Brodnianska

Abstract The paper deals with a study of the effect of regulating elements on local values of heat transfer coefficients along shaped heat exchange surfaces with forced air convection. The use of combined methods of heat transfer intensification, i.e. a combination of regulating elements with appropriately shaped heat exchange areas seems to be highly effective. The study focused on the analysis of local values of heat transfer coefficients in indicated cuts, in distances expressed as a ratio x/s for 0; 0.33; 0.66 and 1. As can be seen from our findings, in given conditions the regulating elements can increase the values of local heat transfer coefficients along shaped heat exchange surfaces. An optical method of holographic interferometry was used for the experimental research into temperature fields in the vicinity of heat exchange surfaces. The obtained values correspond very well with those of local heat transfer coefficients αx, recorded in a CFD simulation.


Author(s):  
T. Vossel ◽  
N. Wolff ◽  
B. Pustal ◽  
A. Bührig-Polaczek ◽  
M. Ahmadein

AbstractAnticipating the processes and parameters involved for accomplishing a sound metal casting requires an in-depth understanding of the underlying behaviors characterizing a liquid melt solidifying inside its mold. Heat balance represents a major factor in describing the thermal conditions in a casting process and one of its main influences is the heat transfer between the casting and its surroundings. Local heat transfer coefficients describe how well heat can be transferred from one body or material to another. This paper will discuss the estimation of these coefficients in a gravity die casting process with local air gap formation and heat shrinkage induced contact pressure. Both an experimental evaluation and a numerical modeling for a solidification simulation will be performed as two means of investigating the local heat transfer coefficients and their local differences for regions with air gap formation or contact pressure when casting A356 (AlSi7Mg0.3).


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