Cyclic Behavior of Class U Wheel Steel

1981 ◽  
Vol 103 (1) ◽  
pp. 113-118 ◽  
Author(s):  
Y. J. Park ◽  
D. H. Stone

In order to evaluate the material properties of Class U wheel steel under cyclic loading, low-cycle fatigue tests were conducted at room temperature on specimens taken from the rim of the wheel. The test results show that Class U wheel steel experiences significant cyclic softening at lower strains, but cyclically hardens at larger strain levels. Due to the cyclic softening at lower strain levels, the steel will plastically deform, even at stresses of about one-half of the monotonic yield strength. Quantitative fatigue properties, which can then be used to predict accurate fatigue lives of various components of wheels under complex service environments, are also obtained from the low-cycle fatigue tests.

2021 ◽  
Vol 1035 ◽  
pp. 292-296
Author(s):  
Zi Chao Peng ◽  
Jun Ying Sheng ◽  
Xu Qing Wang ◽  
Yue Tang

Low cycle fatigue (LCF) properties of a powder metallurgy(PM) nickel base superalloy FGH720Li were systematically studied in this work, including smooth LCF and notched LCF tested at various temperatures and different stress. The relationship between the fatigue life and applied stress was analyzed both for smooth fatigue and notch fatigue tests. The effects of loading frequency and stress ratio on LCF behavior were also studied. As an important influencing factor of the fatigue life in powder metallurgy superalloy, the effect of inclusions on LCF life was also investigated. The results showed that the fatigue properties of FGH720Li alloy was excellent, when tested at the temperature of 450°C and applied stress of 1230MPa, the fatigue life could exceed 5×104 cycles. When tested at 650°C and 1150MPa, the average fatigue life was still beyond 2×105 cycles.


Author(s):  
Zhenlei Li ◽  
Duoqi Shi ◽  
Xiaoguang Yang ◽  
Nina Li

Abstract This paper experimentally investigated the creep and fatigue behaviors of a low-pressure turbine (LPT) blade with 600 hours of service using a novel test system. Pure low cycle fatigue (LCF), pure creep and creep-fatigue interaction (CFI) experiments on the full-scale serviced blades were conducted respectively. Test results showed that the increasing of deformation amplitude was divided into three stages under both pure LCF and creep-fatigue loadings. The deformation of each blade increased rapidly until failure when the test cycle exceeded the 80% of their overall life under the pure LCF and CFI condition. The hold period in creep-fatigue tests shortens the first stage of whole life and has no influence on the proportion of crack initiation life to overall life. The fractures in pure LCF, pure creep and creep-fatigue tests emerged transgranular, intergranular and both transgranular and intergranular behaviors respectively. The crack initiated and propagated in a specific zone of the blade under all the experimental loadings, which limited its creep-fatigue resistance. At last, the remaining life of turbine blade was estimated conservatively by introducing the safety limit into a statistical method.


Author(s):  
Huailin Li

A reduced-activation ferritic/martensitic (RAF/M) steel, JLF-1, is considered as one of the candidate structure material of the fusion reactors and supercritical water-cooled reactor (SCWR). Low cycle fatigue properties of JLF-1 steel at elevated temperature are the design base to provide adequate design margin against postulated mechanism that could experience during its design life, such as stress range, plastic deformation, and cyclic softening etc. However, the reduction in design margin is significant when the cyclic softening happens in cyclic deformation at RT, 673K, 873K. Thus, for the application as the structural materials, it is necessary to evaluate low cycle fatigue behavior and cyclic softening of JLF-1 steel at elevated temperature since those properties of material at elevated temperature are the key issue for design.


2012 ◽  
Vol 268-270 ◽  
pp. 87-91
Author(s):  
Jian Jun Cui ◽  
Bing Chao Li ◽  
Guo Hua Zhang ◽  
Jian Xin Zhang ◽  
Zuo Shan Wei ◽  
...  

The tensile and low cycle fatigue tests were carried out on alumina short fibers reinforced Al-Si piston alloy composites (Al-Si MMCs). Three Al-Si MMCs reinforced with 10, 17 and 25 vol.% of alumina short fibers were prepared to investigate the effects of volume fraction on tensile and low cycle fatigue properties at room temperature (RT) and 350°C. The results showed that the tensile strength decreased with the increasing of volume fraction of fibers at RT and was slight different at 350°C. Among the three MMCs, the 17%-MMCs showed highest stress level under the low cycle fatigue tests. The fatigue cracks were usually initiated from the clustered and large size fibers near the surface of specimen, propagated along the fiber/matrix interface at RT and grew rapidly by means of broken the fibers at 350°C.


Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1041 ◽  
Author(s):  
Peng Zhang ◽  
Allen Naihui He ◽  
Fei Liu ◽  
Kaifei Zhang ◽  
Junjie Jiang ◽  
...  

The material of Ti–6Al–4V has been widely applied in various industries, such as automobile, aerospace, and medical due to its high specific strength, superior thermal stability and strong corrosion resistance. In the recent decades, selective laser melting (SLM) has become an attractive method to fabricate Ti–6Al–4V parts, thanks to its significant advantages in low material consumption, the high degree of freedom in design, low carbon footprint, etc. Predictability of SLM material fatigue properties is especially important for the safety-critical structures under dynamic load cases. The present research is aimed at evaluating the low cycle fatigue (LCF) performance of SLM Ti–6Al–4V under high loading states. LCF tests were performed for as-built and annealed SLM Ti–6Al–4V. Comparison between LCF properties of SLM Ti–6Al–4V and the wrought Ti–6Al–4V was also made. It was found that as-built SLM Ti–6Al–4V demonstrated a comparable LCF performance with the wrought material. The LCF life of as-built SLM Ti–6Al–4V was longer than that of wrought Ti–6Al–4V at lower strain amplitudes. However, the wrought Ti–6Al–4V had better LCF performance at higher strain amplitudes. The results revealed that the porosity in the as-built SLM material exerted much more impact on the degradation of the material at high strain amplitudes. Annealing deteriorated the LCF performance of SLM Ti–6Al–4V material due to the formation of coarser grains. The cyclic Ramberg–Osgood and the Basquin–Coffin–Manson models were fitted to depict the cyclic stress–strain and the strain–life curves for the SLM Ti–6Al–4V, based on which the LCF performance parameters were determined. In addition, the fatigue fracture surfaces were observed by using scanning electron microscopy (SEM), and the results indicated that fatigue cracks originated from the surface or subsurface defects.


Author(s):  
C. S. Tsai ◽  
Yi Liu ◽  
B. Q. Liu

The buckling restrained brace (BRB) has been worldwide recognized as an energy absorber to protect structures from earthquake damage. However, the traditional BRB is a fully close design, it is therefore impossible to detect the condition of the steel core during manufacturing and after earthquakes. This paper proposed a buckling restrained brace with inspection windows that allow inspecting the condition of the internal components of the BRB. Experimental study in selecting the sizes and locations of the inspection windows without affecting the functionality of the BRB has been carried out to search for an economically feasible BRB that is convenient for manufacturing and installation and meets testing protocols. Test results of the proposed BRBs under cyclic loadings showed that the mechanical behavior of the BRB with inspection windows on the buckling-restraining unit consisting of the constraining and lateral support elements was stable and that damage always occurred at the energy dissipation segments after low cycle fatigue tests. These test results indicate that the inspection windows opened on the proposed BRB have little influence on the strength of the device and that the proposed device can be considered as a stable energy dissipation device.


1995 ◽  
Vol 11 (02) ◽  
pp. 71-80
Author(s):  
Rahul S. Shah ◽  
Kuo-Chiang Wang ◽  
Mary Jane Kleinosky

Finite-element and analytical models are used in this study to predict the low-cycle fatigue life of undermatched (lower yield strength) weldments of HY-100 steel. The objective was to determine the feasibility of replacing conventional overmatched welds in marine structures. Fatigue tests were performed on standard, smooth specimens, notched cylindrical specimens and a four-point-bend test on a full-scale butt beam specimen. Numerical analyses were conducted using finite elements, with a two-surface plasticity algorithm to simulate the cyclic behavior of the individual materials. The stress and strain concentrations at the notches were also evaluated using two analytical models: the Neuber and Glinka relations. The finite-element predictions compared well with experimental data and produced detailed predictions of the strain distributions, which were then used to assess the crack initiation life. Glinka's relation demonstrated superior predictive capabilities for local strains over Neuber's relation.


2021 ◽  
Vol 877 ◽  
pp. 55-60
Author(s):  
Lorenzo Maccioni ◽  
Eleonora Rampazzo ◽  
Filippo Nalli ◽  
Yuri Borgianni ◽  
Franco Concli

In this paper, the static and low-cycle-fatigue (LCF) behavior of wrought samples of 17-4 PH stainless steel (SS) manufactured via Selective Laser Melting (SLM) are presented. On the one hand, several scholars have studied SLM materials and literature reports a huge amount of data as for the high-cycle-fatigue (HCF) behavior. On the other hand, few are the data available on the LCF behavior of those materials. The aim of the present research is to provide reliable data for an as-build 17-4 PH steel manufactured via SLM techniques. Only with quantitative data, indeed, it is possible to exploit all the advantages that this technology can offer. In this regard, both quasi-static (QS) and low-cycle-fatigue tests were performed on Additive Manufacturing (AM) cylindrical samples. Through QS tests, the constitutive low has been defined. Strain-controlled fatigue tests on an electromechanical machine were performed on 12 samples designed according to the ASTM standard. Tests were continued also after the stabilization was reached (needed for the cyclic curve described with the Ramberg-Osgood equation) to obtain also the fatigue (ε-N) curve. Results show that the material has a softening behavior. The Basquin-Coffin-Manson (BCM) parameters were tuned on the basis of the ε-N combinations after rupture.


Author(s):  
Kazuya Matsuo ◽  
Koji Takahashi ◽  
Kyohei Sato

Low cycle fatigue tests were conducted using sound elbows made of carbon steel (STPT410). The elbows were subjected to cyclic in-plane bending under displacement control with internal pressure of 9 MPa. The preliminary fatigue tests were conducted under constant cyclic displacements. Then, two test conditions were adopted to investigate the influence of cyclic pre-overload on low cycle behavior of elbow on the basis of the preliminary test results. The fatigue test results were evaluated by using the total usage factor UFTotal (= UFpre+UFpost), where the UFpre and UFpost correspond to usage factor for δpre and δpost, respectively. The fatigue lives of overloaded elbow pipes were estimated based on the cumulative fatigue damage rule basically from UFpre = 0.2 to UFpre = 0.6. In addition, three-dimensional elastic-plastic analyses were carried out using the finite element method. The crack penetration area and the crack growth direction were successfully predicted by the analyses.


2012 ◽  
Vol 622-623 ◽  
pp. 1340-1344
Author(s):  
Jian Jun Cui ◽  
Bing Chao Li ◽  
Guo Hua Zhang ◽  
Jian Xin Zhang ◽  
Zuo Shan Wei ◽  
...  

The tensile and low cycle fatigue tests were carried out on alumina short fibers reinforced Al-Si piston alloy composites (Al-Si MMCs). Three Al-Si MMCs reinforced with 10, 17 and 25 vol.% of alumina short fibers were prepared to investigate the effects of volume fraction on tensile and low cycle fatigue properties at room temperature (RT) and 350°C. The results showed that the tensile strength decreased with the increasing of volume fraction of fibers at RT and was slight different at 350°C. Among the three MMCs, the 17%-MMCs showed highest stress level under the low cycle fatigue tests. The fatigue cracks were usually initiated from the clustered and large size fibers near the surface of specimen, propagated along the fiber/matrix interface at RT and grew rapidly by means of broken the fibers at 350°C.


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