On the Effects of Homogeneous Reynolds Roughness in a Two-Dimensional Slider Bearing With Exponential Film Thickness

1982 ◽  
Vol 104 (2) ◽  
pp. 220-226 ◽  
Author(s):  
N. Phan-Thien ◽  
J. D. Atkinson

The effects of rough surfaces on the performance of a two-dimensional slider bearing with a mean exponential film thickness is investigated using the Reynolds equation, whose application requires the aspect ratio of the bearing to be large and the amplitude and the characteristic frequencies of the roughness to be considerably smaller than a representative film thickness (all are dimensionless). This problem has been previously considered by Sun using a straightforward perturbation approach; here, a formulation due to Keller is adopted and we make explicit use of h0/l<<1, where l is the bearing length and h0 is a representative film thickness. It is shown that neglecting terms of 0(h0/l), the load enhancement is maximum and positive for a transverse surface roughness; and it is minimum and negative for a parallel surface roughness. In these two extreme cases, both load enhancements depend on the statistics of the surface only through its mean square and are exactly predicted by Christensen’s theory.

Perturbation solutions are presented to the Reynolds and the Stokes equations for a two-dimensional slider bearing with homogeneous surface roughness. In the Reynolds equation the surface roughness has a general two-dimensional form, and in the Stokes equation the surface roughness is parallel to the flow direction. For the parallel surface roughness, if the surface corrugations on two bearing plates are uncorrelated then an error of order 10% is made when using the Reynolds equation to correct for the surface roughness provided that λh ≼ 0.5. Here λ is a characteristic frequency of the corrugation and h is the mean film thickness. Furthermore, if λh ≽ 1.91 then the Stokes solution demands a positive load enhancement, whereas the Reynolds equation predicts a negative load enhancement that depends on λ through terms of order O ( h / L ), where 2 L is the bearing length.


1981 ◽  
Vol 48 (4) ◽  
pp. 717-720 ◽  
Author(s):  
N. Phan-Thien

The mean Reynolds equation in the presence of surface roughness is derived using the techniques developed by Keller. This mean equation is nonlocal in the sense that the mean pressure at all points in the flow field has some effect on the mean pressure at any particular point. The performance of a two-dimensional squeeze film bearing with homogeneous surface roughness is considered next showing that the load is enhanced by a factor of 1 + ε2a2S/h2, where εa is the amplitude of the roughness, h is the film thickness, and S varies between −3 〈m2〉, for parallel surface roughness, to 6 〈m2〉 for transverse surface roughness. Here, the bearing surfaces are described by εam1 and h + εam2 and m = m2 − m1.


Modified versions of the Reynolds equation are derived with the aid of Stokes solutions for flows in channels with parallel and transverse surface roughness. The surface corrugations are of small amplitude and are represented by stationary random functions. Solutions to the modified and unmodified Reynolds equations for a wide slider bearing are pre­sented up to the first-order terms in the slope of the film thickness. The predictions of the modified Reynolds equations, while consistent with the Stokes solutions, are qualitatively opposite to that of the unmodified Reynolds equation. Direct evidence of the inadequacy of the unmodified Reynolds equation for a two-dimensional squeeze-film bearing with parallel surface roughness is also reported.


The hydrodynamic lubrication of rough surfaces is analysed with the Reynolds equation, whose application requires the roughness spacing to be large, and the roughness height to be small, compared with the thick­ness of the fluid film. The general two-dimensional surface roughness is considered, and results applicable to any roughness structure are obtained. It is revealed analytically that two types of term contribute to roughness effects: one depends on the shape of the autocorrelation function and the other does not. The former contribution was neglected by previous workers. The numerical computation of an example shows that these two contributions are comparable in magnitude.


Author(s):  
Yasuo Harigaya ◽  
Michiyoshi Suzuki ◽  
Masaaki Takiguchi

Abstract This paper describes that an analysis of oil film thickness on a piston ring of diesel engine. The oil film thickness has been performed by using Reynolds equation and unsteady, two-dimensional (2-D) energy equation with a heat generated from viscous dissipation. The temperature distribution in the oil film is calculated by using the energy equation and the mean oil film temperature is computed. Then the viscosity of oil film is estimated by using the mean oil film temperature. The effect of oil film temperature on the oil film thickness of a piston ring was examined. This model has been verified with published experimental results. Moreover, the heat flow at ring and liner surfaces was examined. As a result, the oil film thickness could be calculated by using the viscosity estimated from the mean oil film temperature and the calculated value is agreement with the measured values.


Author(s):  
P Sinha ◽  
J S Kennedy ◽  
C M Rodkiewicz ◽  
P Chandra ◽  
R Sharma ◽  
...  

To study the effects of surface roughness and additives in lubrication, a generalized form of Reynolds equation is derived by taking into account the roughness interaction zones adjacent to the moving rough surfaces as sparsely porous matrices and purely hydrodynamic film of micropolar fluid characterizing the lubricant with additives. A particular, one-dimensional form of this equation is used to study these effects on the elastohydrodynamic (EHD) minimum film thickness at the inlet, between two rough rollers. It is shown that for the low permeability of the roughness zone, the EHD film thickness increases as the mean height of the asperities increases, whereas for the high permeability it decreases. The EHD film thickness is also found to increase with the concentration of the additives and the molecular size of the particles. These results are in conformity at least qualitatively, with various experimental and theoretical investigations, cited in the paper.


Using the two-space homogenization method we derive an averaged Reynolds equation that is correct to O (< H 6 > — < H 3 > 2 ), where H is the total film thickness and the angle brackets denote a spatial average. Applications of this mean Reynolds equation to a squeeze-film bearing with a sinusoidal or an isotropic surface roughness are discussed.


1978 ◽  
Vol 20 (4) ◽  
pp. 197-200
Author(s):  
M. Hasegawa ◽  
T. Tsukizoe

This paper describes a statistical approach for predicting the generating mechanism of the surface roughness produced by random cutting edges. The two-dimensional distribution of the generated surface roughness is derived by considering the distribution of the maxima of the cutting edges. The method is used to determine the root-mean-square roughness of the ground surface.


2012 ◽  
Vol 134 (1) ◽  
Author(s):  
M. Masjedi ◽  
M. M. Khonsari

Three formulas are derived for predicting the central and the minimum film thickness as well as the asperity load ratio in line-contact EHL with provision for surface roughness. These expressions are based on the simultaneous solution to the modified Reynolds equation and surface deformation with consideration of elastic, plastic and elasto-plastic deformation of the surface asperities. The formulas cover a wide range of input and they are of the form f(W, U, G, σ¯, V), where the parameters represented are dimensionless load, speed, material, surface roughness and hardness, respectively.


2015 ◽  
Vol 642 ◽  
pp. 275-280
Author(s):  
Sutthinan Srirattayawong ◽  
Shian Gao

In general, the thin fluid film problems are explained by the classical Reynolds equation, but this approach has some limitations. To overcome them, the method of Computational Fluid Dynamics (CFD) is used in this study, as an alternative to solving the Reynolds equation. The characteristics of the two cylinders contact with real surface roughness are investigated. The CFD model has been used to simulate the behavior of the fluid flows at the conjunction between two different radius cylinders. The non-Newtonian fluid is employed to calculate the lubricant viscosity, and the thermal effect is also considered in the evaluation of the lubricant properties. The pressure distributions, the fluid film thickness and the temperature distributions are investigated. The obtained results show clearly the significance of the surface roughness on the lubricant flow at the contact center area. The fluctuated flow also affects the pressure distribution, the temperature and the lubricant viscosity in a similar pattern to the rough surface profile. The surface roughness effect will decrease when the film thickness is increased.


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