Computed Dynamic Compaction of a Two-Layered Copper Powder Medium

1979 ◽  
Vol 101 (2) ◽  
pp. 122-128
Author(s):  
Yukio Sano ◽  
Kiyohiro Miyagi

In the paper presented a dynamic compaction of a two-layered powder medium is analyzed. A two-layered medium is used because it is the simplest form of layered medium available. The layers are differentiated not in terms of different powdered materials but rather a difference in terms of initial-density (initial specific volume) distribution, that is a higher initial density distribution and a lower initial density distribution. Again for these initial density distributions, two forms of arrangement can be considered; for the first situation, the layer to be impacted has a lower initial density distribution, while for the second situation the arrangement is reversed. The objective of this paper, therefore, is to examine the effect that the initial density sequence has on the compaction process and on the green density of a layered powder medium, especially in terms of shock wave and elastic wave influence.

1987 ◽  
Vol 109 (4) ◽  
pp. 266-271
Author(s):  
K. Miyagi ◽  
Y. Sano

The dynamic compaction processes of copper powder which was filled in two layers into a die and subjected to solid punch impaction were investigated experimentally in order to assess the effect of different initial density distributions of the powder on the compaction process. The compaction experiments were performed for two situations of layer arrangement: in the first situation the upper layer had a lower uniform initial density distribution than the lower layer and in the second this order was reversed. The processes were photographed for the two situations of layer arrangement using a high speed camera in order to analyze the movement of powder medium and punch, the propagation of shock and elastic waves in the powder medium and density distributions. The pressure on the plug supporting the medium in the die was also measured so that the analysis of the photograph would be facilitated. The two compaction processes observed and analyzed differed considerably, but the green density distributions had only a slight difference. The compaction process obtained for the first situation of layer arrangement agreed well with the theoretical prediction reported previously by the authors. The compaction process for the second situation also agreed with the theoretical result, indicating that the amounts of internal energy dissipation during the two processes differ only slight.


2013 ◽  
Vol 27 (19) ◽  
pp. 1341008
Author(s):  
TAIQING DENG ◽  
LIANXI HU ◽  
YU SUN ◽  
XIAOYA LIU

The deformation behavior during axisymmetric upsetting of sintered metals has been studied based on the finite-element method. The investigation on the effects of the initial density distribution, void shape and die friction on the density distribution and punch force during deformation have been conducted. It was found that under low-friction conditions, the initial density distribution affects the deformation geometry and the density distribution. However, the effect of the initial density distribution was found to be negligible under high-friction conditions. The initial density distribution did not affect the punch force or the average density, regardless of the friction conditions. When the force is perpendicular to semi-major axis of elliptical void, it is not only good for densification but also decrease the punch force in forging of porous metal.


Author(s):  
A. G. Mackie

SynopsisAn investigation is made of the motion of a one-dimensional finite gas cloud which is initially at rest and is allowed to expand into a vacuum in both directions. The density of the gas at rest is assumed to rise steadily and continuously from zero at the boundaries to a maximum in the interior of the cloud.If the subsequent motion is continuous, it is completely specified by analytical solutions in seven different regions of the x-t plane joined together along characteristics. The motion of one of the boundaries is discussed, and conditions found for it to have (i) an initial stationary period or (ii) a final constant velocity of advance into the vacuum. The gas streams in both directions from a dividing point at zero velocity. This point ultimately tends to the mid-point of the initial distribution.The possible breakdown of the continuity of the motion is discussed, and a condition on the initial density distribution found for shock-free flow to be maintained.


1986 ◽  
Vol 108 (2) ◽  
pp. 147-152
Author(s):  
Yukio Sano

Multiple shock compactions of powder media within a die with a rigid punch are theoretically investigated. First, similarity of dynamic compaction processes for a powder medium of a simple type is exhibited through nondimensionalized one-dimensional equations. The similarity is established after determination of three parameters, i.e., the ratio S* of the lateral surface to the cross-sectional area of the medium, the ratio M* of the mass of the punch to that of the powder medium filled in the die, and the compaction energy per unit powder volume e. The similarity indicates that the particle velocity, specific volume and pressure have the same variation with respect to nondimensional time at all points in the medium with various cross-sections and initial lengths so long as S* is kept fixed at a certain value, i.e., at the same proportional nondimensional point in the medium. The density distributions of the green compacts are necessarily identical, and so is the mean density in all compactions. Second, it is shown in one of the nondimensionalized equations that wall frictional influence in a compaction where S* → 0 is not present, while the wall frictional influence is extremely large when S* is very large, which implies that the mean densities of the compacts are larger in compactions with smaller S*. Two types of compactions can be obtained for any powder medium because the equation used is applicable to any medium.


The non-uniform medium is regarded as a succession of small-density discontinuities separated by uniform regions. Consideration of the interaction of a shock wave with a weak contact discontinuity gives a first-order relationship between change in shock strength and change in density across the discontinuity, which is integrated to give the shock strength as a function of the initial density of the non-uniform medium in closed form. Due to the passage of the shock, a wave is reflected back through the non-uniform medium, generating in turn a doubly reflected wave which eventually catches up the shock. A complete description of the flow as modified by the first reflected wave is obtained. The modifications to the flow caused by the doubly reflected wave are more difficult to formulate, and a complete description of the flow so modified is not given. The extra difficulty is partly due to the dependence of the doubly reflected wave on the initial density distribution, whereas the motion of the incident shock, and the flow behind it as modified only by the first reflected wave, are found to have the useful property that they are independent of the particular density-distance distribution being considered. Calculations of the total strength of the doubly reflected wave, and the strength of the incident shock when this wave has fully merged with it, have been made for a particular density distribution. A comparison of this calculated strength with the strength of the shock transmitted, after the interaction of a shock wave and a contact discontinuity, suggests that a description of the flow which takes account only of the single and double reflexions is satisfactory, even if the initial density distribution varies considerably.


1977 ◽  
Vol 32 (7) ◽  
pp. 692-696
Author(s):  
J. S. Berry

Abstract The flow of the ionized gas behind a contracting ionization front is investigated for spherical symmetry. A similarity solution is given when the initial density distribution in the neutral hydrogen is ω0/rα- where r is the distance from the centre of contraction.


1983 ◽  
Vol 101 ◽  
pp. 119-124
Author(s):  
A. C. Fabian ◽  
W. Brinkmann ◽  
G. C. Stewart

Einstein X-ray observations of the young supernova remnants Cassiopeia A (Murray et al. 1980) and Tycho (Seward, Gorenstein and Tucker 1982) indicate that the swept-up mass does not much exceed that of the observed ejecta. The initial density distribution of the ejecta and surrounding material is then important in determining the X-ray structure and evolution. Some aspects of this behaviour have been dealt with in previous numerical (e.g. Gull 1973; Itoh 1977; Jones, Smith and Straka 1981) and analytical (e.g. Chevalier 1982a,b) studies. We present here results obtained from numerical models covering a wider range of initial conditions. In particular, we consider the effect of a constant stellar wind from the progenitor star on the expansion of the remnant. We have previously suggested that variable mass loss from SN1006 may explain its warm filled interior (Fabian, Stewart and Brinkmann 1982).


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