Nonaxisymmetric Flow through Annular Actuator Disks: Inlet Distortion Problem

1978 ◽  
Vol 100 (4) ◽  
pp. 604-617 ◽  
Author(s):  
W. R. Hawthorne ◽  
N. A. Mitchell ◽  
J. E. McCune ◽  
C. S. Tan

The passage of distorted flow through an annular axial compressor rotor or stator is analyzed in the actuator disk limit. In such a description the flow is steady in absolute coordinates. The resulting analysis yields an overall description of the blade row performance in the presence of inlet flow defects. The present (actuator-disk) analysis is compared successfully with Dunham’s earlier three-dimensional analysis as well as with recent experimental data. In addition, comparison with a recent theory by Greitzer, employing an alternative approach, is made. The analysis shows that at least two important distinct types of vorticity arise, the one being directly analogous to the trailing vorticity (shed circulation) of classical wing theory, and the second being analogous to the vorticity occurring in “secondary flow” theory. The latter arises directly as a result of inlet distortion. The resulting varying flow angles produce spanwise variation in blade loading, and consequent trailing vorticity (Beltrami Flow). The two types of vorticity are therefore interrelated. The static pressure field is also affected by this coupling in agreement with experiment. This problem provided a striking example for which three-dimensional and two-dimensional analyses disagree qualitatively. The vorticity as viewed in coordinates fixed in the rotor is discussed in the Addendum.

Author(s):  
Yuyun Li ◽  
Zhiheng Wang ◽  
Guang Xi

The Inlet distortion, which may lead to the stability reduction or structure failure, is often non-ignorable in an axial compressor. In the paper, the three-dimensional unsteady numerical simulations on the flow in NASA rotor 67 are carried out to investigate the effect of inlet distortion on the performance and flow structure in a transonic axial compressor rotor. A sinusoidal circumferential total pressure distortion with eleven periods per revolution is adopted to study the interaction between the transonic rotor and inlet circumferential distortion. Concerning the computational expense, the flow in two rotor blade passages is calculated. Various intensities of the total pressure distortion are discussed, and the detailed flow structures under different rotating speeds near the peak efficiency condition are analyzed. It is found that the distortion has a positive effect on the flow near the hub. Even though there is no apparent decrease in the rotor efficiency or total pressure ratio, an obvious periodic loading exists over the whole blade. The blade loadings are concentrated in the region near the leading edge of the rotor blade or regions affected by the oscillating shocks near the pressure side. The time averaged location of shock structure changes little with the distortion, and the motion of shocks and the interactions between the shock and the boundary layer make a great contribution to the instability of the blade structure.


Author(s):  
Mingming Zhang ◽  
Anping Hou

This paper applies a numerical approach to improve the understanding of reaction to various inflow conditions for the compressor system and the mechanism of stall inception under rotating inflow distortions. Full annulus, unsteady, three-dimensional computational fluid dynamics has been used to simulate an axial low-speed compressor operating under rotating distorted inflow conditions. The development of the flow through the rotor is then explained in terms of the redistribution of the flow field and the process of stall inception. The results suggest that the increased flow incidence close to the tip region under co-rotating inflow distortion plays an important role on the stall inception process. The presence of a strong modal wave is observed under co-rotating inflow distortions. This leads to a significant impact on the loss of stall margin, as compared with other distorted inflow conditions. There is a significant peak in the flow coefficient at stall for co-rotating inlet distortion. It can be interpreted as a resonant behavior of the compressor under a strong interaction between the flow field and inlet distortion. It indicates that the stall inception is triggered by the perturbation of the rotating distorted inflow through the long length scale disturbances.


Author(s):  
Chunill Hah ◽  
Douglas C. Rabe ◽  
Thomas J. Sullivan ◽  
Aspi R. Wadia

The effects of circumferential distortions in inlet total pressure on the flow field in a low-aspect-ratio, high-speed, high-pressure-ratio, transonic compressor rotor are investigated in this paper. The flow field was studied experimentally and numerically with and without inlet total pressure distortion. Total pressure distortion was created by screens mounted upstream from the rotor inlet. Circumferential distortions of 8 periods per revolution were investigated at two different rotor speeds. The unsteady blade surface pressures were measured with miniature pressure transducers mounted in the blade. The flow fields with and without inlet total pressure distortion were analyzed numerically by solving steady and unsteady forms of the Reynolds-averaged Navier-Stokes equations. Steady three-dimensional viscous flow calculations were performed for the flow without inlet distortion while unsteady three-dimensional viscous flow calculations were used for the flow with inlet distortion. For the time-accurate calculation, circumferential and radial variations of the inlet total pressure were used as a time-dependent inflow boundary condition. A second-order implicit scheme was used for the time integration. The experimental measurements and the numerical analysis are highly complementary for this study because of the extreme complexity of the flow field. The current investigation shows that inlet flow distortions travel through the rotor blade passage and are convected into the following stator. At a high rotor speed where the flow is transonic, the passage shock was found to oscillate by as much as 20% of the blade chord, and very strong interactions between the unsteady passage shock and the blade boundary layer were observed. This interaction increases the effective blockage of the passage, resulting in an increased aerodynamic loss and a reduced stall margin. The strong interaction between the passage shock and the blade boundary layer increases the peak aerodynamic loss by about one percent.


1999 ◽  
Vol 122 (1) ◽  
pp. 45-54 ◽  
Author(s):  
M. Inoue ◽  
M. Kuroumaru ◽  
T. Tanino ◽  
M. Furukawa

Evolution and structure of multiple stall cells with short-length-scale in an axial compressor rotor have been investigated experimentally. In a low-speed research compressor rotor tested, a short-length-scale stall cell appeared at first, but did not grow rapidly in size, unlike a so-called “spike-type stall inception” observed in many multistage compressors. Alternatively, the number of cells increased to a certain stable state (a mild stall state) under a fixed throttle condition. In the mild stall state the multiple stall cells, the size of which was on the same order of the inception cell (a few blade spacings), were rotating at 72 percent of rotor speed and at intervals of 4.8 blade spacings. With further throttling, a long-length-scale wave appeared overlapping the multiple short-length-scale waves, then developed to a deep stall state with a large cell. In order to capture the short-length-scale cells in the mild stall state, a so-called “double phase-locked averaging technique” has been developed, by which the flow field can be measured phase locked to both the rotor and the stall cell rotation. Then, time-dependent ensemble averages of the three-dimensional velocity components upstream and downstream of the rotor have been obtained with a slanted hot-wire, and the pressure distributions on the casing wall with high-response pressure transducers. By a physically plausible explanation for the experimental results, a model for the flow mechanism of the short-length-scale stall cell has been presented. The distinctive feature of the stall cell structure is on the separation vortex bubble with a leg traveling ahead of the rotor, with changing the blade in turn on which the vortex leg stands. [S0889-504X(00)00701-7]


Author(s):  
Wei Zhu ◽  
Songtao Wang ◽  
Longxin Zhang ◽  
Jun Ding ◽  
Zhongqi Wang

This study aimed to enhance the understanding of flow phenomena in low-reaction aspirated compressors. Three-dimensional, multi-passage steady and unsteady numerical simulations are performed to investigate the performance sensitivity to tip clearance variation on the first-stage rotor of a multistage low-reaction aspirated compressor. Three kinds of tip clearance sizes including 1.0τ, 2.0τ and 3.0τ are modeled, in which 1.0τ corresponds to the designed tip clearance size of 0.2 mm. The steady numerical simulations show that the overall performance of the rotor moves toward lower mass flow rate when the tip clearance size is increased. Moreover, energy losses, efficiency reduction and stall margin decrease are also observed with increasing tip clearance size. This can be mostly attributed to the damaging impact of intense tip clearance flow. For unsteady simulation, the result shows periodical oscillation of the tip leakage vortex and a “two-passage periodic structure” in the tip region at the near-stall point. The occurrence of the periodical oscillation is due to the severe interaction between the tip clearance flow and the shock wave. However, the rotor operating state is still stable at this working point because a dynamic balance is established between the tip clearance flow and incoming flow.


Author(s):  
Kazutoyo Yamada ◽  
Hiroaki Kikuta ◽  
Ken-ichiro Iwakiri ◽  
Masato Furukawa ◽  
Satoshi Gunjishima

The unsteady behavior and three-dimensional flow structure of spike-type stall inception in an axial compressor rotor have been investigated by experimental and numerical analyses. Previous studies have revealed that the test compressor falls into a mild stall after emergence of a spike, in which multiple stall cells, each consisting of a tornado-like vortex, are rotating. However, the flow mechanism from the spike onset to the mild stall remains unexplained. The purpose of this study is to describe the flow mechanism of a spike stall inception in a compressor. In order to capture the transient phenomena of spike-type stall inception experimentally, an instantaneous casing pressure field measurement technique was developed, in which 30 pressure transducers measure an instantaneous casing pressure distribution inside the passage for one blade pitch at a rate of 25 samplings per blade passing period. This technique was applied to obtain the unsteady and transient pressure fields on the casing wall during the inception process of the spike stall. In addition, the details of the three-dimensional flow structure at the spike stall inception have been analyzed by a numerical approach using the detached-eddy simulation (DES). The instantaneous casing pressure field measurement results at the stall inception show that a low-pressure region starts traveling near the leading edge in the circumferential direction just after the spiky wave was detected in the casing wall pressure trace measured near the rotor leading edge. The DES results reveal the vortical flow structure behind the low-pressure region on the casing wall at the stall inception, showing that the low-pressure region is caused by a tornado-like separation vortex resulting from a leading-edge separation near the rotor tip. A leading-edge separation occurs near the tip at the onset of the spike stall and grows to form the tornado-like vortex connecting the blade suction surface and the casing wall. The casing-side leg of the tornado-like vortex generating the low-pressure region circumferentially moves around the leading-edge line. When the vortex grows large enough to interact with the leading edge of the next blade, the leading-edge separation begins to propagate, and then, the compressor falls into a stall with decreasing performance.


Author(s):  
Masato Furukawa ◽  
Kazuhisa Saiki ◽  
Kazutoyo Yamada ◽  
Masahiro Inoue

The unsteady flow nature caused by the breakdown of the tip leakage vortex in an axial compressor rotor at near-stall conditions has been investigated by unsteady three-dimensional Navier-Stokes flow simulations. The simulations show that the spiral-type breakdown of the tip leakage vortex occurs inside the rotor passage at the near-stall conditions. Downstream of the breakdown onset, the tip leakage vortex twists and turns violently with time, thus interacting with the pressure surface of the adjacent blade. The motion of the vortex and its interaction with the pressure surface are cyclic. The vortex breakdown causes significant changes in the nature of the tip leakage vortex, which result in the anomalous phenomena in the time-averaged flow fields near the tip at the near-stall conditions: no rolling-up of the leakage vortex downstream of the rotor, disappearance of the casing wall pressure trough corresponding to the leakage vortex, large spread of the low-energy fluid accumulating on the pressure side, and large pressure fluctuation on the pressure side. As the flow rate is decreased, the movement of the tip leakage vortex due to its breakdown becomes so large that the leakage vortex interacts with the suction surface as well as the pressure one. The interaction with the suction surface gives rise to the three-dimensional separation of the suction surface boundary layer.


Author(s):  
Shraman Goswami ◽  
M. Govardhan

Abstract High performance and increased operating range of an axial compressor is obtained by employing three-dimensional design features, such as sweep, as well as shroud casing treatments, such as circumferential casing grooves. A number of different rotor blades with different amounts of sweeps and different sweep starting spans are studied at design speed. Different swept rotors, including zero sweep, are derived from Rotor37 rotor geometry. In the current study the best performing rotor with sweep is analyzed at part speed. The analyses were done for baseline rotor, devoid of any sweep, and with and without circumferential casing grooves. A detailed flow field investigation and performance comparison is presented to understand the changes in flow field at part speed. It is found that that at 100% design speed, stall margin improvement is achived by both sweep and casing grooves, but at 90% speed improvement in stall margin due to sacing groove is very minimal over and above the gain due to sweep. It is also noticed that due to reduced shock loss efficiency is higher at 90% speed than at 100% speed.


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