Photographic Study of Nucleate Pool Boiling on a Horizontal Surface

1965 ◽  
Vol 87 (1) ◽  
pp. 17-27 ◽  
Author(s):  
R. F. Gaertner

A photographic study was made of saturated nucleate pool boiling at a pressure of one atmosphere. Over 1000 still photographs and 12 high-speed motion pictures were taken of water boiling from a 2-in-dia flat horizontal surface facing upward. Two surfaces were studied, a 2/0 polished platinum surface and a 4/0 polished copper surface. The platinum surface was studied in the heat flux range of 14,700 to 176,000 Btu/hr, sq ft, and the copper surface from the incipient boiling heat flux of 10,500 Btu/hr, sq ft to the maximum flux of 493,000 Btu/hr, sq ft. Data were obtained for the breakoff diameters of discrete bubbles, and for the populations of active sites at heat fluxes up to 58,600 Btu/hr, sq ft. At least three, and possibly four, heat-transfer regions were found to exist in nucleate boiling, depending upon the mode of vapor generation. The vapor structures on the surface progressed through a sequence of first discrete bubbles, then vapor columns and vapor mushrooms, and finally vapor patches, as the surface temperature was increased. These individual vapor structures, or combinations of them, determine the mechanism of heat transfer in the four nucleate boiling regions. It was concluded that any heat-transfer model or design equation which is based on the dynamics of individual bubbles, or on any other single mechanism, must be in serious error.

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3893
Author(s):  
Mohd Danish ◽  
Mohammed K. Al Mesfer ◽  
Khursheed B. Ansari ◽  
Mudassir Hasan ◽  
Abdelfattah Amari ◽  
...  

In the current work, the heat flux in nucleate pool boiling has been predicted using the macrolayer and latent heat evaporation model. The wall superheat (ΔT) and macrolayer thickness (δ) are the parameters considered for predicting the heat flux. The influence of operating parameters on instantaneous conduction heat flux and average heat flux across the macrolayer are investigated. A comparison of the findings of current model with Bhat’s decreasing macrolayer model revealed a close agreement under the nucleate pool boiling condition at high heat flux. It is suggested that conduction heat transfer strongly rely on macrolayer thickness and wall superheat. The wall superheat and macrolayer thickness is found to significantly contribute to conduction heat transfer. The predicted results closely agree with the findings of Bhat’s decreasing macrolayer model for higher values of wall superheat signifying the nucleate boiling. The predicted results of the proposed model and Bhat’s existing model are validated by the experimental data. The findings also endorse the claim that predominant mode of heat transfer from heater surface to boiling liquid is the conduction across the macrolayer at the significantly high heat flux region of nucleate boiling.


Author(s):  
K-J Park ◽  
D Jung ◽  
S E Shim

In this work, nucleate pool boiling heat transfer coefficients (HTCs) of five refrigerants of differing vapour pressures are measured on a horizontal, smooth copper surface of 9.53×9.53 mm. The tested refrigerants are R123, R152a, R134a, R22, and R32 and HTCs are taken from 10 kW/m2 to the critical heat flux (CHF) of each refrigerant. Wall and fluid temperatures are measured directly by thermocouples located underneath the test surface and in the liquid pool, respectively. Test results show that nucleate pool boiling HTCs of halogenated refrigerants increase as the heat flux and vapour pressure increase. This typical trend is maintained even at high heat fluxes above 200 kW/m2. Zuber's prediction equation for CHF is quite accurate showing a maximum deviation of 21 per cent for all refrigerants tested. For all refrigerants, Stephan and Abdelsalam's well-known correlation underpredicted nucleate boiling HTC data up to the CHF with an average deviation of 21.3 per cent, while Cooper's correlation overpredicted the data with an average deviation of 14.2 per cent. On the other hand, Gorenflo's and Jung et al.'s correlations showed 5.8 and 6.4 per cent deviations, respectively, in the entire nucleate boiling range up to the CHF.


Processes ◽  
2019 ◽  
Vol 7 (10) ◽  
pp. 726
Author(s):  
Mohd Danish ◽  
Mohammed Al Mesfer

A mathematical model has been developed for heat exchange in nucleate boiling at high flux applying an energy balance on a macrolayer. The wall superheat, macrolayer thickness, and time are the parameters considered for predicting the heat flux. The influence of the wall superheat and macrolayer thickness on average heat flux has been predicted. The outcomes of the current model have been compared with Bhat’s constant macrolayer model, and it was found that these models are in close agreement corresponding to the nucleate pool boiling regime. It was concluded that the wall superheat and macrolayer thickness contributed significantly to conduction heat transfer. The average conduction heat fluxes predicted by the current model and by Bhat’s model are in close agreement for a thinner macrolayer of approximately 50 µm. For higher values of the wall superheat, which corresponds to the nucleate pool boiling condition, the predicted results strongly agree with the results of Bhat’s model. The findings also validate the claim that conduction across the macrolayer accounts for the main heat transfer mode from the heater surface to boiling liquid at high heat flux in nucleate pool boiling.


2017 ◽  
Vol 139 (2) ◽  
Author(s):  
Seongchul Jun ◽  
Jinsub Kim ◽  
Hwan Yeol Kim ◽  
Seung M. You

Copper HTCMC (High-temperature, Thermally Conductive Microporous Coating) with a coating thickness of ~300 µm was created by sintering 67 µm copper particles onto a flat copper surface. This was shown to be the optimum particle size and thickness combination, in terms of boiling heat transfer enhancement with water, during a prior pool boiling study conducted by Jun et al. [1]. The effects of orientation of pool boiling heat transfer in saturated distilled water at 1 atm were tested experimentally and compared with a plain copper surface. An SEM image (top left) shows the porous structure of HTCMC demonstrating reentrant cavities which promote nucleate boiling and lead to significant critical heat flux (CHF) enhancement compared to the plain copper surface (top right). The nucleate boiling incipience heat flux of HTCMC was demonstrated to be 5 kW/m2, which was an 8x reduction when compared to a plain copper surface which was found to have an incipience heat flux of 40 kW/m2. At this same 40 kW/m2 heat flux, the activated nucleation site density of HTCMC was extremely high, and each bubble appeared much smaller compared to a plain surface. This can be seen in the first row of images, captured with a high speed camera at 2,000 fps. The bubble growth times and departing bubble sizes of 0° and 90° are comparable for both HTCMC and plain surfaces with the order of 10 milliseconds and 100 micrometers. However, when oriented at 180°, the bubble growth time was the order of 100 milliseconds for both HTCMC and plain surface, and the departing bubble size was the order of 10 millimeters. This is due to the growth of a large bubble which coalesced with adjacent bubbles to become a relatively huge bubble which was stretched by buoyance forces before the bubble departed.


Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


2003 ◽  
Vol 125 (6) ◽  
pp. 1087-1095 ◽  
Author(s):  
H. Louahlia-Gualous ◽  
P. K. Panday ◽  
E. A. Artioukhine

This article treats the local heat transfer for nucleate pool boiling around the cylinder using the inverse heat conduction analysis. The physical model considers a half section of a cylinder with unknown surface temperature and heat flux density. The iterative regularization and the conjugate gradient methods are used for solving the inverse analysis. The local Nusselt number profiles for nucleate pool boiling are presented and analyzed for different electric heat. The mean Nusselt number estimated by IHCP is closed with the measured values. The results of IHCP are compared to those of Cornewell and Houston (1994), Stephan and Abdelsalam (1980) and Memory et al. (1995). The influence of the error of the measured temperatures and the error in placement of the thermocouples are studied.


Author(s):  
Samuel Cabrera ◽  
Van P. Carey

Abstract Recent studies have indicated that at slightly superheated surface temperatures, droplet evaporation on a nanoporous superhydrophilic surface exhibits onset of nucleation and nucleate boiling effects similar to pool boiling processes. This paper discusses water droplet evaporation experiments and pool boiling experiments conducted on nanostructured surfaces of a 45° downward facing pyramid copper and aluminum substrate. The nanostructured surfaces were used to conduct both droplet evaporation experiments and pool boiling experiments and thus allow direct comparison of the underlying heat transfer performance and mechanisms for these two different processes. The four surfaces tested were the following: bare copper surface, nanostructured surface on copper, bare aluminum surface, and nanostructured surface on aluminum. Mean heat flux values at varying superheats were obtained through temperature and time measurements. To better understand the heat performance of each surface, the wetting and wicking characteristics of each surface were also tested. Experimental results indicate that many of the mechanisms associated with pool boiling may also play a role in droplet vaporization, and their presence can produce levels of heat transfer performance comparable to, or even higher than, that observed in pool boiling at a comparable wall superheat. The results demonstrate that the nanostructured surface affects onset of nucleate boiling and maximum heat flux in both droplet vaporization and nucleate boiling on these surfaces. The implications of these results for strategies to enhance spray cooling and pool boiling are also discussed.


Author(s):  
Nihal E. Joshua ◽  
Denesh K. Ajakumar ◽  
Huseyin Bostanci

This study experimentally investigated the effect of hydrophobic patterned surfaces in nucleate boiling heat transfer. A dielectric liquid, HFE-7100, was used as the working fluid in the saturated boiling tests. Dielectric liquids are known to have highly-wetting characteristics. They tend to fill surface cavities that would normally trap vapor/gas, and serve as active nucleation sites during boiling. With the lack of these vapor filled cavities, boiling of a dielectric liquid leads to high incipience superheats and accompanying temperature overshoots. Heater samples in this study were prepared by applying a thin Teflon (AF400, Dupont) coating on 1-cm2 smooth copper surfaces following common photolithography techniques. Matching size thick film resistors, attached onto the copper samples, generated heat and simulated high heat flux electronic devices. Tests investigated the heater samples featuring circular pattern sizes between 40–100 μm, and corresponding pitch sizes between 80–200 μm. Additionally, a plain, smooth copper surface was tested to obtain reference data. Based on data, hydrophobic patterned surfaces effectively eliminated the temperature overshoot at boiling incipience, and considerably improved nucleate boiling performance in terms of heat transfer coefficient and critical heat flux over the reference surface. Hydrophobic patterned surfaces therefore demonstrated a practical surface modification method for heat transfer enhancement in immersion cooling applications.


2009 ◽  
Vol 131 (7) ◽  
Author(s):  
V. Sathyamurthi ◽  
H-S. Ahn ◽  
D. Banerjee ◽  
S. C. Lau

Pool boiling experiments were conducted with three horizontal, flat, silicon surfaces, two of which were coated with vertically aligned multiwalled carbon nanotubes (MWCNTs). The two wafers were coated with MWCNT of two different thicknesses: 9 μm (Type-A) and 25 μm (Type-B). Experiments were conducted for the nucleate boiling and film boiling regimes for saturated and subcooled conditions with liquid subcooling of 0–30°C using a dielectric fluorocarbon liquid (PF-5060) as test fluid. The pool boiling heat flux data obtained from the bare silicon test surface were used as a base line for all heat transfer comparisons. Type-B MWCNT coatings enhanced the critical heat flux (CHF) in saturated nucleate boiling by 58%. The heat flux at the Leidenfrost point was enhanced by a maximum of ∼150% (i.e., 2.5 times) at 10°C subcooling. Type-A MWCNT enhanced the CHF in nucleate boiling by as much as 62%. Both Type-A MWCNT and bare silicon test surfaces showed similar heat transfer rates (within the bounds of experimental uncertainty) in film boiling. The Leidenfrost points on the boiling curve for Type-A MWCNT occurred at higher wall superheats. The percentage enhancements in the value of heat flux at the CHF condition decreased with an increase in liquid subcooling. However the enhancement in heat flux at the Leidenfrost points for the nanotube coated surfaces increased with liquid subcooling. Significantly higher bubble nucleation rates were observed for both nanotube coated surfaces.


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