Effect of Hot Streak Migration on Unsteady Blade Row Interaction in an Axial Turbine

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
P. Jenny ◽  
C. Lenherr ◽  
R. S. Abhari ◽  
A. Kalfas

This paper presents an experimental study of the effect of unsteady blade row interaction on the migration of hot streaks in an axial turbine. The hot streaks can cause localized hot spots on the blade surfaces in a high-pressure turbine, leading to high heat loads and potentially catastrophic failure of the blades. An improved understanding of the effect of unsteady blade row interaction on an inlet temperature distortion is of crucial importance. The impact of hot streaks on the aerodynamic performance of a turbine stage is also not well understood. In the current experiment, the influence of hot streaks on a highly loaded 1.5-stage unshrouded model axial turbine is studied. A hot streak generator has been developed specifically for this project to introduce hot streaks that match the dimensional parameters of real engines. The temperature profile, spanwise position, circumferential position, and cross-section shape of the hot streak can be independently varied. The recently developed ETH Zurich two-sensor high temperature (260 °C) fast response aerodynamic probe (FRAP) technique and the fast response entropy. Probe (FENT) systems are used in this experimental campaign. Time resolved measurements of the unsteady pressure, temperature, and entropy are made at the NGV inlet and between the rotor and stator blade rows. From the nozzle guide vane inlet to outlet the measurements show a reduction in the maximum relative entropy difference between the free stream and the hot spot of 30% for the highest temperature gases in the core of the hot streak, indicating a region of heat loss. Time resolved flow field measurements at the rotor exit based on both measurement methods showed the hot gases traveling towards the hub and tip casing on the blade pressure side and interacting with secondary flows such as the hub passage vortex.

Author(s):  
P. Jenny ◽  
C. Lenherr ◽  
A. Kalfas ◽  
R. S. Abhari

This paper presents an experimental study of the effect of unsteady blade row interaction on the migration of hot streaks in an axial turbine. The hot streaks can cause localised hot spots on the blade surfaces in a high-pressure turbine, leading to high heat loads and potentially catastrophic failure of the blades. An improved understanding of the effect of unsteady blade row interaction on an inlet temperature distortion is of crucial importance. The impact of hot streaks on the aerodynamic performance of a turbine stage is also not well understood. In the current experiment, the influence of hot streaks on a highly loaded one-and-half-stage unshrouded model axial turbine is studied. A hot streak generator has been developed specifically for this project to introduce hot streaks that match the dimensional parameters of real engines. The temperature profile, spanwise position, circumferential position and cross-section shape of the hot streak can be independently varied. The recently developed ETH Zurich 2-sensor high temperature (260°C) Fast Response Aerodynamic Probe (FRAP) technique and the Fast Response Entropy Probe (FENT) systems are used in this experimental campaign. Time resolved measurements of the unsteady pressure, temperature and entropy are made at the NGV inlet and between the rotor and stator blade rows. From the nozzle guide vane inlet to outlet the measurements show a reduction in the maximum relative entropy difference between the free stream and the hot spot of 30% for the highest temperature gases in the core of the hot streak, indicating a region of heat loss. Time resolved flow field measurements at the rotor exit based on both measurement methods showed the hot gases travelling towards the hub and tip casing on the blade pressure side and interacting with secondary flows such as the hub passage vortex.


2011 ◽  
Vol 134 (2) ◽  
Author(s):  
M. Mansour ◽  
N. Chokani ◽  
A. I. Kalfas ◽  
R. S. Abhari

An accurate assessment of unsteady interactions in turbines is required, so that this may be taken into account in the design of the turbine. This assessment is required since the efficiency of the turbine is directly related to the contribution of unsteady loss mechanisms. This paper presents unsteady entropy measurements in an axial turbine. The measurements are conducted at the rotor exit of a one–and-one-half-stage unshrouded turbine that is representative of a highly loaded, high-pressure stage of an aero-engine. The unsteady entropy measurements are obtained using a novel miniature fast-response probe, which has been developed at ETH Zurich. The entropy probe has two components: a one-sensor fast-response aerodynamic probe and a pair of thin-film gauges. The probe allows the simultaneous measurement of the total temperature and the total pressure from which the time-resolved entropy field can be derived. The measurements of the time-resolved entropy provide a new insight into the unsteady loss mechanisms that are associated with the unsteady interaction between rotor and stator blade rows. A particular attention is paid to the interaction effects of the stator wake interaction, the secondary flow interaction, and the potential field interaction on the unsteady loss generation at the rotor exit. Furthermore, the impact on the turbine design of quantifying the loss in terms of the entropy loss coefficient, rather than the more familiar pressure loss coefficient, is discussed in detail.


Author(s):  
M. Mansour ◽  
N. Chokani ◽  
A. I. Kalfas ◽  
R. S. Abhari

An accurate assessment of unsteady interactions in turbines is required, so that this may be taken into account in the design of the turbine. This assessment is required since the efficiency of the turbine is directly related to the contribution of unsteady loss mechanisms. This paper presents unsteady entropy measurements in an axial turbine. The measurements are conducted at the rotor exit of a one-and-1/2-stage, unshrouded turbine that is representative of a highly loaded, high-pressure stage of an aero-engine. The unsteady entropy measurements are obtained using a novel miniature fast-response probe, which has been developed at ETH Zurich. The entropy probe has two components: a one-sensor fast response aerodynamic probe and a pair of thin-film gauges. The probe allows the simultaneous measurement of total temperature and total pressure from which the time-resolved entropy field can be derived. The measurements of the time resolved entropy provide a new insight into the unsteady loss mechanisms that are associated with the unsteady interaction between rotor and stator blade rows. A particular attention is paid to the interaction effects of the stator wake interaction, the secondary flow interaction and the potential field interaction on the unsteady loss generation at the rotor exit. Furthermore, the impact on turbine design of quantifying the loss in terms of the entropy loss coefficient, rather than the more familiar pressure loss coefficient, is discussed in detail.


Author(s):  
K. G. Barmpalias ◽  
A. I. Kalfas ◽  
N. Chokani ◽  
R. S. Abhari

A current trend in turbomachinery design is the use of low solidity axial turbines that can generate a given power with fewer blades. However, due to the higher turning of the flow, relative to a high solidity turbine, there is an increase in secondary flows and their associated losses. In order to increase the efficiency of these more highly loaded stages, an improved understanding of the mechanisms related to the development, evolution and unsteady interaction of the secondary flows is required. An experimental investigation of the unsteady vorticity field in highly loaded stages of a research turbine is presented here. The research turbine facility is equipped with a two-stage axial turbine that is representative of the high-pressure section of a steam turbine. Steady and unsteady area measurements are performed, with the use of miniature pneumatic and fast response aerodynamic probes, in closely spaced planes at the exits of each blade row. In addition to the 3D total pressure flowfield, the multi-plane measurements allow the full three-dimensional time-resolved vorticity and velocity fields to be determined. These measurements are then used to describe the development, evolution and unsteady interaction of the secondary flows and loss generation. Particular emphasis is given to the vortex stretching term of the vorticity transport equation, which gives new insight into the vortex tilting and stretching that is associated with the secondary loss generation.


2009 ◽  
Vol 132 (1) ◽  
Author(s):  
O. Schennach ◽  
J. Woisetschläger ◽  
B. Paradiso ◽  
G. Persico ◽  
P. Gaetani

This paper presents an experimental investigation of the flow field in a high-pressure transonic turbine with a downstream vane row (1.5 stage machine) concerning the airfoil indexing. The objective is a detailed analysis of the three-dimensional aerodynamics of the second vane for different clocking positions. To give an overview of the time-averaged flow field, five-hole probe measurements were performed upstream and downstream of the second stator. Furthermore in these planes additional unsteady measurements were carried out with laser Doppler velocimetry in order to record rotor phase-resolved velocity, flow angle, and turbulence distributions at two different clocking positions. In the planes upstream of the second vane, the time-resolved pressure field has been measured by means of a fast response aerodynamic pressure probe. This paper shows that the secondary flows of the second vane are significantly modified by the different clocking positions, in connection with the first vane modulation of the rotor secondary flows. An analysis of the performance of the second vane is also carried out, and a 0.6% variation in the second vane loss coefficient has been recorded among the different clocking positions.


Author(s):  
G. Persico ◽  
P. Gaetani ◽  
C. Osnaghi

An extensive experimental analysis on the subject of the unsteady periodic flow in a highly subsonic HP turbine stage has been carried out at the Laboratorio di Fluidodinamica delle Macchine (LFM) of the Politecnico di Milano (Italy). In this paper the blade row interaction is progressively enforced by increasing the stator and rotor blade loading and by reducing the stator-rotor axial gap from 100% (very large to smooth the rotor inlet unsteadiness) to 35% (design configuration) of the stator axial chord. The time-averaged three-dimensional flow field in the stator-rotor gap was investigated by means of a conventional five-hole probe for the nominal (0°) and an highly positive (+22°) stator incidences. The evolution of the viscous flow structures downstream of the stator is presented to characterize the rotor incoming flow. The blade row interaction was evaluated on the basis of unsteady aerodynamic measurements at the rotor exit, performed with a fast-response aerodynamic pressure probe. Results show a strong dependence of the time-averaged and phase-resolved flow field and of the stage performance on the stator incidence. The structure of the vortex-blade interaction changes significantly as the magnitude of the rotor inlet vortices increases, and very different residual traces of the stator secondary flows are found downstream of the rotor. On the contrary, the increase of rotor loading enhances the unsteadiness in the rotor secondary flows but has a little effect on the vortex-vortex interaction. For the large axial gap, a reduction of stator-related effects at the rotor exit is encountered when the stator incidence is increased as a result of the different mixing rate within the cascade gap.


1975 ◽  
Vol 97 (1) ◽  
pp. 64-71 ◽  
Author(s):  
B. Lakshminarayana

An analysis is carried out to predict the nature and magnitude of secondary flows induced by temperature gradients in turbomachinery stator and rotor. The effect of this thermal driven secondary flow is severe in gas turbines, due to large temperature gradients that exist at the outlet of the combustion chamber. Secondary flows change the temperature profiles at the exit of the blade row and generate thermal wakes. A method of incorporating these effects into the calculation of gas, blade and casing temperatures in a turbine is demonstrated through an example.


2005 ◽  
Vol 127 (4) ◽  
pp. 699-707 ◽  
Author(s):  
J. Schlienger ◽  
A. I. Kalfas ◽  
R. S. Abhari

This paper presents time-resolved flow field measurements at the exit of the first rotor blade row of a two stage shrouded axial turbine. The observed unsteady interaction mechanism between the secondary flow vortices, the rotor wake and the adjacent blading at the exit plane of the first turbine stage is of prime interest and analyzed in detail. The results indicate that the unsteady secondary flows are primarily dominated by the rotor hub passage vortex and the shed secondary flow field from the upstream stator blade row. The analysis of the results revealed a roll-up mechanism of the rotor wake layer into the rotor indigenous passage vortex close to the hub endwall. This interesting mechanism is described in a flow schematic within this paper. In a second measurement campaign the first stator blade row is clocked by half a blade pitch relative to the second stator in order to shift the relative position of both stator indigenous secondary flow fields. The comparison of the time-resolved data for both clocking cases showed a surprising result. The steady flow profiles for both cases are nearly identical. The analysis of the probe pressure signal indicates a high level of unsteadiness that is due to the periodic occurrence of the shed first stator secondary flow field.


2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Zeng Zhang ◽  
Xun Zhou ◽  
Alejandro Suarez-Pierre ◽  
Cecillia Lui ◽  
Sean Kearney ◽  
...  

Abstract Determination of optimal hemodynamic and pressure–volume loading conditions for patients undergoing veno-arterial extracorporeal membrane oxygenation (VA-ECMO) would benefit from understanding the impact of ECMO flow rates (QE) on the native cardiac output in the admixing zone, i.e., aortic root. This study characterizes the flow in the aortic root of a pig with severe myocardial ischemia using contrast-enhanced ultrasound particle image/tracking velocimetry (echo-PIV/PTV). New methods for data preprocessing are introduced, including autocontouring to remove surrounding tissues, followed by blind deconvolution to identify the centers of elongated bubble traces in images with low signal to noise ratio. Calibrations based on synthetic images show that this procedure increases the number of detected bubbles and reduces the error in their locations by 50%. Then, an optimized echo-PIV/PTV procedure, which integrates image enhancement with velocity measurements, is used for characterizing the time-resolved two-dimensional (2D) velocity distributions. Phase-averaged and instantaneous flow fields show that the ECMO flow rate influences the velocity and acceleration of the cardiac output during systole, and secondary flows during diastole. When QE is 3.0 L/min or higher, the cardiac ejection velocity, phase interval with open aortic valve, velocity-time integral (VTI), and mean arterial pressure (MAP) increase with decreasing QE, all indicating sufficient support. For lower QE, the MAP and VTI decrease as QE is reduced, and the deceleration during transition to diastole becomes milder. Hence, for this specific case, the optimal ECMO flow rate is 3.0 L/min.


Author(s):  
Dirk Therkorn ◽  
Martin Gassner ◽  
Vincent Lonneux ◽  
Mengbin Zhang ◽  
Stefano Bernero

Highly competitive and volatile energy markets are currently observed, as resulting from the increased use of intermittent renewable sources. Gas turbine combined cycle power plants (CCPP) owners therefore require reliable, flexible capacity with fast response time to the grid, while being compliant with environmental limitations. In response to these requirements, a new operation concept was developed to extend the operational flexibility by reducing the achievable Minimum Environmental Load (MEL), usually limited by increasing pollutant emissions. The developed concept exploits the unique feature of the GT24/26 sequential combustion architecture, where low part load operation is only limited by CO emissions produced by the reheat (SEV) burners. A significant reduction of CO below the legal limits in the Low Part Load (LPL) range is thereby achieved by individually switching the SEV burners with a new operation concept that allows to reduce load without needing to significantly reduce both local hot gas temperatures and CCPP efficiency. Comprehensive assessments of the impact on operation, emissions and lifetime were performed and accompanied by extensive testing with additional validation instrumentation. This has confirmed moderate temperature spreads in the downstream components, which is a benefit of sequential combustion technology due to the high inlet temperature into the SEV combustor. The following commercial implementation in the field has proven a reduction of MEL down to 26% plant load, corresponding to 18% gas turbine load. The extended operation range is emission compliant and provides frequency response capability at high plant efficiency. The experience accumulated over more than one year of successful commercial operation confirms the potential and reliability of the concept, which the customers are exploiting by regularly operating in the LPL range.


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