A Global Limit Load Solution for Plates With Embedded Off-Set Elliptical Cracks Under Combined Tension and Bending

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Rongsheng Li ◽  
Zengliang Gao ◽  
Yuebao Lei

A global limit load solution is derived in this paper for embedded off-set elliptical cracks in a plate under combined tension and bending, based on the net-section collapse principle. The new limit load solution is validated using 3D elastic-perfectly plastic finite element (FE) limit analyses. The results show that the limit load solution developed in this paper is conservative and close to the elastic-perfectly-plastic FE results. The global limit load solution is then compared with the limit load solution based on the rectangular crack assumption, showing that the difference between the two solutions is negligible as the ratio of crack length to the plate width is less than 0.25. However, the difference may become significant when the ratio approaches one.

Author(s):  
Rongsheng Li ◽  
Zhiming Fang ◽  
Lihua Liang ◽  
Zengliang Gao ◽  
Yuebao Lei

A global limit load solution is obtained in this paper for an embedded elliptical crack in a plate under combined tension and bending, based on the net-section collapse principle. The limit load solution is compared with three-dimension finite (3-D) element analysis limit load solution and the global limit load solution of a plate with an embedded rectangular crack. The limit load solution developed in this paper is conservative and close to the elastic-perfectly-plastic FE solutions. It is suitable for the estimation of the limit load. By comparison, it can be observed that the limit load of an embedded elliptical crack is larger than that of a rectangular crack. The difference between limit loads of these two cracks is negligible as the ratio of the depth to length of the crack is close to zero, however, the difference gets distinct as the ratio increases. The rectangular solutions are accurate enough as the ratio is less than 0.5 in engineering applications, and the elliptical solutions are more appropriate to the calculated limit load when the ratio is larger than 0.5.


Author(s):  
Yuebao Lei

A new global limit load solution is developed in this paper for a precise semi-elliptical surface crack in a plate under combined tension and bending, based on the net-section collapse principle. The new global limit load solution is compared with finite element (FE) results for the semi-elliptical crack, and with the global limit load solution for the circumscribing rectangular crack. The predictions of the new equation are conservative and close to the elastic-perfectly-plastic FE results for shallow cracks. For narrow plates with deep cracks, however, no FE results for the global limit load are available. The differences between the limit load solutions for a semi-elliptical crack and a rectangular crack are negligible for very wide plates but significant for narrow plates, depending on the normalised crack depth and the ratio between the crack length and width of the plate.


2009 ◽  
Vol 44 (6) ◽  
pp. 407-416 ◽  
Author(s):  
P J Budden ◽  
Y Lei

Limit loads for a thick-walled cylinder with an internal or external fully circumferential surface crack under pure axial load are derived on the basis of the von Mises yield criterion. The solutions reproduce the existing thin-walled solution when the ratio between the cylinder wall thickness and the inside radius tends to zero. The solutions are compared with published finite element limit load results for an elastic–perfectly plastic material. The comparison shows that the theoretical solutions are conservative and very close to the finite element data.


2008 ◽  
Vol 130 (4) ◽  
Author(s):  
S. Shankar ◽  
M. M. Mayuram

An axisymmetrical hemispherical asperity in contact with a rigid flat is modeled for an elastic perfectly plastic material. The present analysis extends the work (sphere in contact with a flat plate) of Kogut–Etsion Model and Jackson–Green Model and addresses some aspects uncovered in the above models. This paper shows the critical values in the dimensionless interference ratios (ω∕ωc) for the evolution of the elastic core and the plastic region within the asperity for different Y∕E ratios. The present analysis also covers higher interference ratios, and the results are applied to show the difference in the calculation of real contact area for the entire surface with other existing models. The statistical model developed to calculate the real contact area and the contact load for the entire surfaces based on the finite element method (FEM) single asperity model with the elastic perfectly plastic assumption depends on the Y∕E ratio of the material.


Author(s):  
J. L. Gordon ◽  
D. P. Jones

The capability to obtain limit load solutions of plates with triangular penetration patterns using fourth order functions to represent the collapse surface has been presented in previous papers. These papers describe how equivalent solid plate elastic-perfectly plastic finite element capabilities are generated and demonstrate how such capabilities can be used to great advantage in the analysis of tubesheets in large heat exchanger applications. However, these papers have pointed out that although the fourth order functions can produce sufficient accuracy for many practical applications, there are situations where improvements in the accuracy of in-plane and transverse shear are desirable. This paper investigates the use of a sixth order function to represent the collapse surface for improved accuracy of the in-plane response. Explicit elastic-perfectly plastic finite element solutions are obtained for unit cells representing an infinite array of circular penetrations arranged in an equilateral triangular array. These cells are used to create a numerical representation of the complete collapse surfaces for a number of ligament efficiencies (h/P where h is the minimum ligament width and P is the distance between hole centers). Each collapse surface is then fit to a sixth order function that satisfies the periodicity of the hole pattern. Sixth-order collapse functions were developed for h/P values between .05 and .50. Accuracy of the sixth order and the fourth order functions are compared. It was found that the sixth order function is indeed more accurate, reducing the error from 12.2% for the fourth order function to less than 3% for the sixth order function.


2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Phuong H. Hoang ◽  
Kunio Hasegawa ◽  
Bostjan Bezensek ◽  
Yinsheng Li

The circumferential flaw evaluation procedures in ASME Boiler and Pressure Vessel Code Section XI nonmandatory Appendix C are currently limited to straight pipes under pressure and bending loads without consideration of torsion loading. The Working Group on Pipe Flaw Evaluation of the ASME Boiler and Pressure Vessel Code is developing guidance for considering the effects of torsion by a mean of an equivalent bending moment, which is a square root of sum square combination of bending moment and torsion load with a weighted factor for torsion moment. A torsion weighted factor, Ce, is established in this paper using large strain finite element limit load analysis with elastic perfectly plastic materials. Planar flaws and nonplanar flaws in a 10.75 in. (273 mm) OD pipe are investigated. Additionally, a finite element J-integral calculation is performed for a planar through wall circumferential flaw with elastic plastic materials subjected to bending and torsion load combinations. The proposed Ce factor for planar flaws is intended for use with the ASME B&PV Code Section XI, Appendix C for limit load and Elastic Plastic Fracture Mechanics (EPFM) circumferential planar flaw evaluations.


2006 ◽  
Vol 321-323 ◽  
pp. 724-728
Author(s):  
Nam Su Huh ◽  
Yoon Suk Chang ◽  
Young Jin Kim

The present paper provides plastic limit load solutions for axial and circumferential through-wall cracked pipes based on detailed three-dimensional (3-D) finite element (FE) limit analysis using elastic-perfectly plastic behavior. As a loading condition, both single and combined loadings are considered. Being based on detailed 3-D FE limit analysis, the present solutions are believed to be valuable information for structural integrity assessment of cracked pipes.


Author(s):  
Phuong H. Hoang ◽  
Kunio Hasegawa ◽  
Bostjan Bezensek ◽  
Yinsheng Li

The circumferential flaw evaluation procedures in ASME Boiler and Pressure Vessel Code, Section XI non-mandatory Appendix C are currently limited to straight pipes under pressure and bending loads without consideration of torsion loading. The Working Group on Pipe Flaw Evaluation of the ASME Boiler and Pressure Vessel Code is developing guidance for considering the effects of torsion by a mean of an equivalent bending moment, which is a square root of sum square (SRSS) combination of bending moment and torsion load with a weighted factor for torsion moment. A torsion weighted factor for, Ce is established in this paper using large strain finite element limit load analysis with elastic-perfectly plastic materials. Planar flaws and non-planar flaws in a 10.75 inch OD pipe are investigated. Additionally, a finite element J-integral calculation is performed for a planar through wall circumferential flaw with elastic plastic materials subjected to bending and torsion load combinations. The proposed Ce factor for planar flaws is intended for use with the ASME B&PV Section XI, Appendix C for limit load and EPFM circumferential planar flaw evaluations.


1991 ◽  
Vol 113 (1) ◽  
pp. 93-101 ◽  
Author(s):  
S. M. Kulkarni ◽  
C. A. Rubin ◽  
G. T. Hahn

The present paper, describes a transient translating elasto-plastic thermo-mechanical finite element model to study 2-D frictional rolling contact. Frictional two-dimensional contact is simulated by repeatedly translating a non-uniform thermo-mechanical distribution across the surface of an elasto-plastic half space. The half space is represented by a two dimensional finite element mesh with appropriate boundaries. Calculations are for an elastic-perfectly plastic material and the selected thermo-physical properties are assumed to be temperature independent. The paper presents temperature variations, stress and plastic strain distributions and deformations. Residual tensile stresses are observed. The magnitude and depth of these stresses depends on 1) the temperature gradients and 2) the magnitudes of the normal and tangential tractions.


Author(s):  
Hany F. Abdalla ◽  
Mohammad M. Megahed ◽  
Maher Y. A. Younan

A simplified technique for determining the shakedown limit load of a structure employing an elastic-perfectly-plastic material behavior was previously developed and successfully applied to a long radius 90-degree pipe bend. The pipe bend is subjected to constant internal pressure and cyclic bending. The cyclic bending includes three different loading patterns namely; in-plane closing, in-plane opening, and out-of-plane bending moment loadings. The simplified technique utilizes the finite element method and employs small displacement formulation to determine the shakedown limit load without performing lengthy time consuming full cyclic loading finite element simulations or conventional iterative elastic techniques. In the present paper, the simplified technique is further modified to handle structures employing elastic-plastic material behavior following the kinematic hardening rule. The shakedown limit load is determined through the calculation of residual stresses developed within the pipe bend structure accounting for the back stresses, determined from the kinematic hardening shift tensor, responsible for the translation of the yield surface. The outcomes of the simplified technique showed very good correlation with the results of full elastic-plastic cyclic loading finite element simulations. The shakedown limit moments output by the simplified technique are used to generate shakedown diagrams of the pipe bend for a spectrum of constant internal pressure magnitudes. The generated shakedown diagrams are compared with the ones previously generated employing an elastic-perfectly-plastic material behavior. These indicated conservative shakedown limit moments compared to the ones employing the kinematic hardening rule.


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