Turbulent Flow in D-Type Corrugated Pipes: Flow Pattern and Friction Factor

2012 ◽  
Vol 134 (12) ◽  
Author(s):  
H. Stel ◽  
A. T. Franco ◽  
S. L. M. Junqueira ◽  
R. H. Erthal ◽  
R. Mendes ◽  
...  

Turbulent flow in d-type corrugated pipes of various aspect ratios has been numerically investigated in terms of flow pattern and friction factor, for Reynolds numbers ranging from 5000 to 100,000. The present numerical model was verified by comparing the friction factor with experimental and numerical results from the literature. The numerical analysis suggested that d-type behavior exists for groove aspect ratios up to w/k = (groove width/rib height) = 2 independent of the pitch. However, for a ratio of w/k = 3 an important change in the flow pattern occurs so that the pressure drag exerted by the groove walls becomes important. It is shown that the friction factor is independent of the groove height as long as the flow is similar to a flow in a d-type corrugated pipe. Moreover, the friction factor curve for d-type pipes shows a logarithmic behavior as function of the Reynolds number, so that a simple method can be used to derive an expression for the friction factor as a function of the Reynolds number and the relative groove width only. The results may be useful to engineering projects that require a better prediction of the friction factor in d-type corrugated pipes.

2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Henrique Stel ◽  
Rigoberto E. M. Morales ◽  
Admilson T. Franco ◽  
Silvio L. M. Junqueira ◽  
Raul H. Erthal ◽  
...  

This article describes a numerical and experimental investigation of turbulent flow in pipes with periodic “d-type” corrugations. Four geometric configurations of d-type corrugated surfaces with different groove heights and lengths are evaluated, and calculations for Reynolds numbers ranging from 5000 to 100,000 are performed. The numerical analysis is carried out using computational fluid dynamics, and two turbulence models are considered: the two-equation, low-Reynolds-number Chen–Kim k-ε turbulence model, for which several flow properties such as friction factor, Reynolds stress, and turbulence kinetic energy are computed, and the algebraic LVEL model, used only to compute the friction factors and a velocity magnitude profile for comparison. An experimental loop is designed to perform pressure-drop measurements of turbulent water flow in corrugated pipes for the different geometric configurations. Pressure-drop values are correlated with the friction factor to validate the numerical results. These show that, in general, the magnitudes of all the flow quantities analyzed increase near the corrugated wall and that this increase tends to be more significant for higher Reynolds numbers as well as for larger grooves. According to previous studies, these results may be related to enhanced momentum transfer between the groove and core flow as the Reynolds number and groove length increase. Numerical friction factors for both the Chen–Kim k-ε and LVEL turbulence models show good agreement with the experimental measurements.


2000 ◽  
Author(s):  
Stephen E. Turner ◽  
Hongwei Sun ◽  
Mohammad Faghri ◽  
Otto J. Gregory

Abstract This paper presents an experimental investigation on nitrogen and helium flow through microchannels etched in silicon with hydraulic diameters between 10 and 40 microns, and Reynolds numbers ranging from 0.3 to 600. The objectives of this research are (1) to fabricate microchannels with uniform surface roughness and local pressure measurement; (2) to determine the friction factor within the locally fully developed region of the microchannel; and (3) to evaluate the effect of surface roughness on momentum transfer by comparison with smooth microchannels. The friction factor results are presented as the product of friction factor and Reynolds number plotted against Reynolds number. The following conclusions have been reached in the present investigation: (1) microchannels with uniform corrugated surfaces can be fabricated using standard photolithographic processes; and (2) surface features with low aspect ratios of height to width have little effect on the friction factor for laminar flow in microchannels.


2006 ◽  
Vol 129 (1) ◽  
pp. 80-90 ◽  
Author(s):  
Noor Afzal ◽  
Abu Seena

In transitional rough pipes, the present work deals with alternate four new scales, the inner wall transitional roughness variable ζ=Z+∕ϕ, associated with a particular roughness level, defined by roughness scale ϕ connected with roughness function ▵U+, the roughness friction Reynolds number Rϕ (based on roughness friction velocity), and roughness Reynolds number Reϕ (based on roughness average velocity) where the mean turbulent flow, little above the roughness sublayer, does not depend on pipes transitional roughness. In these alternate variables, a two layer mean momentum theory is analyzed by the method of matched asymptotic expansions for large Reynolds numbers. The matching of the velocity profile and friction factor by Izakson-Millikan-Kolmogorov hypothesis gives universal log laws that are explicitly independent of pipe roughness. The data of the velocity profile and friction factor on transitional rough pipes provide strong support to universal log laws, having the same constants as for smooth walls. There is no universality of scalings in traditional variables and different expressions are needed for various types of roughness, as suggested, for example, with inflectional-type roughness, monotonic Colebrook-Moody roughness, etc. In traditional variables, the roughness scale, velocity profile, and friction factor prediction for inflectional pipes roughness are supported very well by experimental data.


1976 ◽  
Vol 98 (2) ◽  
pp. 173-180 ◽  
Author(s):  
O. C. Jones

Frictional pressure drop in rectangular ducts is examined. Using correspondence between theory and experiment in laminar flow as a means for acceptance of published data, turbulent flow data for smooth rectangular ducts were compared with smooth circular tube data. Data for ducts having aspect ratios between unity and 39:1 were obtained in the literature and, in conjunction with new experimental data, were examined for deviations from the smooth circular tube line (smooth Moody). It was found that at constant Reynolds number based on hydraulic diameter the friction factor increases monotonically with increasing aspect ratio. It was thus concluded that the hydraulic diameter is not the proper length dimension to use in the Reynolds number to insure similarity between the circular and rectangular ducts. Instead, it was determined that if a modified Reynolds number Re* was obtained so that geometric similarity was provided in laminar flow by the relation f = 64/Re* for all geometries, that this Reynolds number also provided good similarity in fully developed turbulent flow within a ∼ 5 percent scatter band about the smooth tube line. By using this “laminar equivalent” Reynolds number, Re*, it is demonstrated that circular tube methods may be readily applied to rectangular ducts eliminating large errors in estimation of friction factor.


Author(s):  
Matthew A. Smith ◽  
Randall M. Mathison ◽  
Michael G. Dunn

Heat transfer distributions are presented for a stationary three passage serpentine internal cooling channel for a range of engine representative Reynolds numbers. The spacing between the sidewalls of the serpentine passage is fixed and the aspect ratio (AR) is adjusted to 1:1, 1:2, and 1:6 by changing the distance between the top and bottom walls. Data are presented for aspect ratios of 1:1 and 1:6 for smooth passage walls and for aspect ratios of 1:1, 1:2, and 1:6 for passages with two surfaces turbulated. For the turbulated cases, turbulators skewed 45° to the flow are installed on the top and bottom walls. The square turbulators are arranged in an offset parallel configuration with a fixed rib pitch-to-height ratio (P/e) of 10 and a rib height-to-hydraulic diameter ratio (e/Dh) range of 0.100 to 0.058 for AR 1:1 to 1:6, respectively. The experiments span a Reynolds number range of 4,000 to 130,000 based on the passage hydraulic diameter. While this experiment utilizes a basic layout similar to previous research, it is the first to run an aspect ratio as large as 1:6, and it also pushes the Reynolds number to higher values than were previously available for the 1:2 aspect ratio. The results demonstrate that while the normalized Nusselt number for the AR 1:2 configuration changes linearly with Reynolds number up to 130,000, there is a significant change in flow behavior between Re = 25,000 and Re = 50,000 for the aspect ratio 1:6 case. This suggests that while it may be possible to interpolate between points for different flow conditions, each geometric configuration must be investigated independently. The results show the highest heat transfer and the greatest heat transfer enhancement are obtained with the AR 1:6 configuration due to greater secondary flow development for both the smooth and turbulated cases. This enhancement was particularly notable for the AR 1:6 case for Reynolds numbers at or above 50,000.


Author(s):  
Sam Ghazi-Hesami ◽  
Dylan Wise ◽  
Keith Taylor ◽  
Peter Ireland ◽  
Étienne Robert

Abstract Turbulators are a promising avenue to enhance heat transfer in a wide variety of applications. An experimental and numerical investigation of heat transfer and pressure drop of a broken V (chevron) turbulator is presented at Reynolds numbers ranging from approximately 300,000 to 900,000 in a rectangular channel with an aspect ratio (width/height) of 1.29. The rib height is 3% of the channel hydraulic diameter while the rib spacing to rib height ratio is fixed at 10. Heat transfer measurements are performed on the flat surface between ribs using transient liquid crystal thermography. The experimental results reveal a significant increase of the heat transfer and friction factor of the ribbed surface compared to a smooth channel. Both parameters increase with Reynolds number, with a heat transfer enhancement ratio of up to 2.15 (relative to a smooth channel) and a friction factor ratio of up to 6.32 over the investigated Reynolds number range. Complementary CFD RANS (Reynolds-Averaged Navier-Stokes) simulations are performed with the κ-ω SST turbulence model in ANSYS Fluent® 17.1, and the numerical estimates are compared against the experimental data. The results reveal that the discrepancy between the experimentally measured area averaged Nusselt number and the numerical estimates increases from approximately 3% to 13% with increasing Reynolds number from 339,000 to 917,000. The numerical estimates indicate turbulators enhance heat transfer by interrupting the boundary layer as well as increasing near surface turbulent kinetic energy and mixing.


1978 ◽  
Vol 100 (3) ◽  
pp. 299-307 ◽  
Author(s):  
S. H. Alvi ◽  
K. Sridharan ◽  
N. S. Lakshmana Rao

Loss characteristics of sharp-edged orifices, quadrant-edged orifices for varying edge radii, and nozzles are studied for Reynolds numbers less than 10,000 for β ratios from 0.2 to 0.8. The results may be reliably extrapolated to higher Reynolds numbers. Presentation of losses as a percentage of meter pressure differential shows that the flow can be identified into fully laminar regime, critical Reynolds number regime, relaminarization regime, and turbulent flow regime. An integrated picture of variation of parameters such as discharge coefficient, loss coefficient, settling length, pressure recovery length, and center line velocity confirms this classification.


2003 ◽  
Vol 27 (3) ◽  
pp. 183-194 ◽  
Author(s):  
Yukimaru Shimizu ◽  
Edmond Ismaili ◽  
Yasunari Kamada ◽  
Takao Maeda

Wind tunnel results are reported concerning the effects of blade aspect ratio and Reynolds number on the performance of a horizontal axis wind turbine (HAWT) with Mie-type1 tip attachments. The flow behaviour around the blade tips and the Mie-type tip vanes is presented. Detailed surface oil film visualization and velocity measurements around the blade tips, with and without Mie vanes, were obtained with the two-dimensional, Laser-Doppler Velocimetry method. Experiments were performed with rotors having blades with different aspect ratio and operating at different Reynolds numbers. The properties of the vortices generated by the Mie vanes and the blade tips were carefully studied. It was found that increased power augmentation by Mie vanes is achieved with blades having smaller aspect ratio and smaller Reynolds number.


1999 ◽  
Author(s):  
Hidesada Kanda

Abstract A conceptual model was constructed for the problem of determining in circular pipes the conditions under which the transition from laminar to turbulent flow occurs, so that it becomes possible to calculate the minimum critical Reynolds number. Up until now this problem has been investigated by stability theory with disturbances at the pipe inlet. However, the minimum critical Reynolds number has not yet been obtained theoretically. Hence, the author took up the problem directly from many previous experimental investigations and found that (i) plots of the transition length versus the Reynolds number show that the transition occurs in the entrance region under the condition of a natural disturbance, and (ii) plots of the critical Reynolds number versus the ratio of bellmouth diameter to the pipe diamter show that with larger shapes of bellmouths, laminar flow will persist to higher Reynolds numbers. The problem is thus defined clearly as: Under the condition of an ordinary disturbance, the transition from laminar to turbulent flow occurs in the entrance region of a straight circular pipe, then the Reynolds number takes a minimum value of about 2000.


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