Cavitation Inception and Head Loss Due to Liquid Flow Through Perforated Plates of Varying Thickness

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
D. Maynes ◽  
G. J. Holt ◽  
J. Blotter

This paper reports results of an experimental investigation of the loss coefficient and onset of cavitation caused by water flow through perforated plates of varying thickness and flow area to pipe area ratio at high speeds. The overall plate loss coefficient, point of cavitation inception, and point where critical cavitation occurs are functions of perforation hole size, number of holes, and plate thickness. Sixteen total plates were considered in the study with the total perforation hole area to pipe area ratio ranging from 0.11 and 0.6, the plate thickness to perforation hole diameter ranging from 0.25 to 3.3, and the number of perforation holes ranging from 4 to 1800. The plates were mounted in the test section of a closed water flow loop. The results reveal a complex dependency between the plate loss coefficient with total free-area ratio and the plate thickness to perforation hole diameter ratio. In general, the loss coefficient decreases with increasing free-area ratio and increasing thickness-to-hole diameter ratio. A model based on the data is presented that predicts the loss coefficient for multiholed perforated plates with nonrounded holes. Furthermore, the data show that the cavitation number at the points of cavitation inception and critical cavitation increases with increasing free-area ratio. However, with regard to the thickness-to-hole diameter ratio, the cavitation number at inception exhibits a local maximum at a ratio between 0.5 and 1.0. Empirical models to allow prediction of the point of cavitation inception and the point where critical cavitation begins are presented and compared to single hole orifice plate behavior.

Author(s):  
G. J. Holt ◽  
D. Maynes ◽  
J. Blotter

This paper reports results of an experimental investigation of cavitation caused by water flow through sharp edge multi-hole baffle plates at high speeds and large pressure drops. Such cavitation can be destructive to industrial systems due to the induced pipe wall vibrations that result. Incipient and critical cavitation numbers are design limits that are frequently needed in the design of systems implementing baffle plate type geometries to prevent adverse cavitation effects. The overall baffle plate loss coefficient, point of cavitation inception, and point where critical cavitation occurs are functions of baffle hole size, number of holes, and plate thickness. Sixteen total baffle plates were considered in the study with hole sizes ranging from 0.16 cm to 2.54 cm, total through area ranging between 11% and 60%, plate thickness ranging from 0.32–0.635 cm, and number of holes ranging from 4 to 1800. The plates were mounted in the test section of a 10.2 cm diameter schedule 40 pipe closed water flow loop. The focus of this paper is on how the influencing parameters affect the loss coefficient and the point of cavitation inception. The results show a complex dependency between the baffle plate loss coefficient with total through area ratio and the thickness to baffle hole diameter ratio. In general the loss coefficient decreases with increasing openness and increasing thickness to hole diameter ratio. A model based on the data is proposed to predict the loss coefficient for multi-holed baffle plates. Further, the data show that the cavitation number at the point of cavitation inception increases with increasing openness. However, with regard to the thickness to hole diameter ratio, the cavitation number at inception exhibits a local maximum at a ratio between 0.5 and 1.0. Models to allow prediction of the point of cavitation inception and the point where critical cavitation begins are presented in the paper.


1993 ◽  
Vol 28 (3) ◽  
pp. 223-235 ◽  
Author(s):  
P Stanley ◽  
B J Day

The results of an extensive ‘frozen-stress’ photoelastic investigation of the stresses at isolated oblique holes in thick wide plates subjected to uniform uniaxial tension are used to provide stress concentration factors at holes resulting from any form of biaxial in-plane loading. The work covers plate thickness/hole diameter ratios from 1.3 to 3.0 and hole obliquity angles up to 60 degrees. Over these ranges the effects of changes in the plate thickness/hole diameter ratio are not of major importance but the effects of changes in the angle of obliquity are considerable.


Author(s):  
Seon Ho Kim ◽  
Kyeong Hwan Ahn ◽  
Eui Yeop Jung ◽  
Jun Su Park ◽  
Ki-Young Hwang ◽  
...  

The next generation aircraft combustor liner will be operating in more severe conditions. This means that the current cooling system needs significant amounts of cooling air to maintain cooling intensity. The present study investigates experimentally the total cooling effectiveness of an integrated impingement/effusion cooling system (thin perforated laminate plate) and effusion cooling system (single plate) at the same blowing ratio of 0.2 to 1.2. The infrared thermography method was employed to evaluate total cooling effectiveness and to determine the fully developed region of cooling performance. The holes arrays on both plates are 13 × 13 and the centers formed a square pattern (i.e., an in-line array). The perforated laminate plate is constructed of three layers and pins that were installed between the layers. In order to avoid increasing the thickness and volume, the layer thickness-to-hole diameter ratio was 0.29, and the pin height-to-hole diameter ratio, which is equivalent to the gap between the plates, was 0.21. The single plate had the same total plate thickness-to-hole diameter, but was composed of only one layer. As a result, the total cooling effectiveness of the laminate plate is 47% ∼ 141% better than single plate depending on the blowing ratio. Also, a fully developed region appears on the 2nd or 3th row of holes.


Author(s):  
Weihui Xu ◽  
Xiaoke He ◽  
Xiao Hou ◽  
Zhihao Huang ◽  
Weishu Wang

AbstractCavitation is a phenomenon that occurs easily during rotation of fluid machinery and can decrease the performance of a pump, thereby resulting in damage to flow passage components. To study the influence of wall roughness on the cavitation performance of a centrifugal pump, a three-dimensional model of internal flow field of a centrifugal pump was constructed and a numerical simulation of cavitation in the flow field was conducted with ANSYS CFX software based on the Reynolds normalization group k-epsilon turbulence model and Zwart cavitation model. The cavitation can be further divided into four stages: cavitation inception, cavitation development, critical cavitation, and fracture cavitation. Influencing laws of wall roughness of the blade surface on the cavitation performance of a centrifugal pump were analyzed. Research results demonstrate that in the design process of centrifugal pumps, decreasing the wall roughness appropriately during the cavitation development and critical cavitation is important to effectively improve the cavitation performance of pumps. Moreover, a number of nucleation sites on the blade surface increase with the increase in wall roughness, thereby expanding the low-pressure area of the blade. Research conclusions can provide theoretical references to improve cavitation performance and optimize the structural design of the pump.


Author(s):  
Weilun Zhou ◽  
Qinghua Deng ◽  
Wei He ◽  
Zhenping Feng

The laminated cooling, also known as impingement-effusion cooling, is believed to be a promising gas turbine blade cooling technique. In this paper, conjugate heat transfer analysis was employed to investigate the overall cooling effectiveness and total pressure loss of the laminated cooling configuration. The pitch to film hole diameter ratio P/Df of 3, 4, 5, 6, combined with pitch to impingement hole diameter ratio P/Di of 4, 6, 8, 10, are studied at the coolant mass flux G of 0.5, 1.0, 1.5, 2.0 kg/(sm2bar) respectively. The results show that overall cooling effectiveness of laminated cooling configuration increases with the decreasing of P/Df and the increasing of the coolant mass flux in general. However P/Df smaller than 3 may leads to a serious blocking in first few film holes at low coolant mass flux. The large P/Di that makes the Mach number of impingement flow greater than 0.16 may cause unacceptable pressure loss. The increment of overall cooling effectiveness depends on the difference between the deterioration of external cooling and the enhancement of internal cooling. Pressure loss increases exponentially with P/Di and G, and it increases more slowly with P/Df that compared to P/Di and G. The mixing loss takes up the most pressure loss at low coolant mass flux. With the increasing of the whole pressure loss, the proportion of throttling loss and laminated loss becomes larger and finally takes up the most of the whole pressure loss. When the sum of throttling loss and laminated loss is greater than mixing loss, the increment of system pressure ratio is unreasonable that compared to the increment of overall cooling effectiveness.


2013 ◽  
Vol 47 (4) ◽  
pp. 36-44 ◽  
Author(s):  
Prasun Chatterjee ◽  
Raymond N. Laoulache

AbstractVertical axis turbines (VATs) excel over horizontal axis turbines in their independent flow direction. VATs that operate in an enclosure, e.g., a diffuser shroud, are reported to generate more power than unducted VATs. A diffuser-shrouded, high solidity of 36.67%, three-blade VAT with NACA 633-018 airfoil section is modeled in 2-D using the commercial software ANSYS-FLUENT®. Incompressible, unsteady, segregated, implicit, and second order in time and space solver is implemented in association with the Spalart-Allmaras turbulent model with a reasonable computational cost. The computational results are assessed against experimental data for unducted VAT at low tip speed ratios between 1 and 2 for further numerical analysis on diffuser models. Different diffuser designs are investigated using suitable nozzle size, area ratio, length-to-diameter ratio and angles between the diffuser inner surfaces. The numerical model shows that, for a specific diffuser design, the ducted VAT performance coefficient can be augmented by almost 90% over its unducted counterpart.


Author(s):  
A. S. M. Yudin ◽  
A. N. Oumer ◽  
N. F. M. Roslan ◽  
M. A. Zulkarnain

Fluidised bed combustion (FBC) has been recognised as a suitable technology for converting a wide variety of fuels into energy. In a fluidised bed, the air is passed through a bed of granular solids resting on a distributor plate. Distributor plate plays an essential role as it determines the gas-solid movement and mixing pattern in a fluidised bed. It is believed that the effect of distributor configurations such as variation of free area ratio and air inclination angle through the distributor will affect the operational pressure drop of the fluidised bed. This paper presents an investigation on pressure drop in fluidised bed without the presence of inert materials using different air distributor designs; conventional perforated plate, multi-nozzles, and two newly proposed slotted distributors (45° and 90° inclined slotted distributors). A 3-dimensional Computational Fluid Dynamics (CFD) model is developed and compared with the experimental results. The flow model is based on the incompressible isothermal RNG k-epsilon turbulent model. In the present study, systematic grid-refinement is conducted to make sure that the simulation results are independent of the computational grid size. The non-dimensional wall distance,  is examined as a key factor to verify the grid independence by comparing results obtained at different grid resolutions. The multi-nozzles distributor yields higher distributor pressure drop with the averaged maximum value of 749 Pa followed by perforated, 45° and 90° inclined distributors where the maximum pressure drop recorded to be about one-fourth of the value of the multi-nozzles pressure drop. The maximum pressure drop was associated with the higher kinetic head of the inlet air due to the restricted and minimum number of distributor openings and low free area ratio. The results suggested that low-pressure drop operation in a fluidised bed can be achieved with the increase of open area ratio of the distributor.


JOURNAL ASRO ◽  
2019 ◽  
Vol 10 (3) ◽  
pp. 83
Author(s):  
Akhmat Nuryadin ◽  
Abdul Rahman ◽  
Cahyanto Cahyanto

The process of designing a propeller as a ship propulsor is an important step to produce a propeller that has the ability to achieve the desired target speed of the ship. Propeller optimization is an effort to produce a propeller design with optimal capabilities. This propeller design uses a B-series propeller where this propeller is commonly used as ship propulsor. Optimization steps to find the optimal propeller, namely: determining the objective function, determining the decision variable, and determining the constraint variable. The objective function of this optimization is to determine the Advanced-optimal (J-opt) coefficient value for the propeller. The J-opt coefficient must have a value greater than the J-Design coefficient (J-d) value and the smallest possible value (minimization function). For decision variables include picth diameter ratio (P / D) and Blade area ratio (Ae / Ao) and number of leaves (Z). While the constraint variables are: the pitch diameter ratio value of the B-series propeller (0.5≤P/D≤1.4), the blade area ratio B-series (0.3≤Ae/Ao≤1, 05) as well as the number of blade (2≤Z≤7). From the calculation results of the optimization of the B-series propeller design for the KCR 60, the optimum value is different for each blade. the propeller with the number of blade 2 (Z = 2) obtained the optimum propeller with the value of J-opt =0.77098733, Ae/Ao=0.3, P/D=1.13162337, KT = 0.165632781, 10KQ=0, 27546033 and efficiency=0.73198988. Popeller with number of blades 3 (Z=3) obtained optimum propeller with J-opt value=0.77755594, Ae/Ao=0.3, P/D=1.06370107, KT=0.168069763, 10KQ=0.28984068 and efficiency=0.70590799. Propeller with number of blades 4 (Z=4) obtained optimum propeller with J-opt value=0.78478688, Ae/Ao=0.45954773, P/D=1.03798312, Kt=0.172147709, 10Kq= 0.3091063 and efficiency=0.67797119. Propeller with blades number 5(Z=5) obtained optimum propeller with J-opt value=0.78575616, Ae/Ao=0.65607164, P/D=1.02716571, KT=0.174099168, 10KQ=0.31376705 and efficiency=0.67547177. Propeller with blades number 6 (z=6) obtained optimum propeller with J-opt value=0.78867357, Ae/Ao=0.71124343, P/D=1.0185055, KT=0.176525247, 10KQ=0.32215257 and efficiency =0.66705719. Propeller with number of blades 7 (Z=7) obtained optimum propeller with J-opt value=0.7949898, Ae/Ao=0.69772623, P/D=1.01780081, KT=0.181054792, KQ=0.34011349 , and efficiency =0.64804328.Keywords : KCR, Optimization,Wageningen B-series.


1957 ◽  
Vol 1 (03) ◽  
pp. 13-46
Author(s):  
J. D. van Manen

The paper deals with the vortex system of the "screw + nozzle" propeller. The results obtained from systematic experiments with propellers in nozzles in which the length-diameter ratio of the nozzle, the number of blades, and the blade-area ratio of the propeller have been varied are discussed. In addition the results of experiments carried out for determining the optimum diameter of the nozzle system behind the ship are described. Explanatory comments on nozzle design are given, including diagrams for determining the radial inequality of the axial velocities in the nozzle and for making computations with regard to cavitation and strength. The influence of the clearance between blade tip and nozzle wall is discussed.


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