An Experimental Study on Heat Transfer Enhancement of Non-Newtonian Fluid in a Rectangular Channel With Dimples/Protrusions

2014 ◽  
Vol 136 (2) ◽  
Author(s):  
Di Zhang ◽  
Lu Zheng ◽  
Gongnan Xie ◽  
Yonghui Xie

Dimple and protrusion play important roles in the heat transfer enhancement and flow characteristic in cooling channels, which widely employed within electronic cooling systems. Non-Newtonian fluid has significant differences with Newtonian fluid, such as water, in fluid characteristic. In this study, an experiment on the viscosity of three different kinds of non-Newtonian fluids, i.e., xanthan gum solution, Carbopol 934 solution, polyacrylamide solution, was first accomplished to acquire the viscosity with different mass fractions. Then, experimental measurements on heat transfer and friction characteristics of non-Newtonian fluid in a rectangular channel with dimples and protrusions were conducted. The overall Nusselt numbers (Nu) and Fanning friction factors at different dimple/protrusion structures were obtained with various inlet flow rates and mass fractions. The results show that only xanthan gum solution has the significant shear thinning effect within the concentration range of this study, and the dimples/protrusions both have great effect on the heat transfer enhancement in the rectangular channel, and that the heat transfer of the case with the protrusions and crossing arrangement can be further enhanced with the higher Nu when compared to the case with the dimples and aligned arrangement. Moreover, an increase in Nu with the higher non-Newtonian fluid mass fraction is observed.

Author(s):  
Yao-Hsien Liu ◽  
Lesley M. Wright ◽  
Wen-Lung Fu ◽  
Je-Chin Han

Rib turbulators are commonly used to enhance the heat transfer within internal cooling passages of advanced gas turbine blades. Many factors affect the thermal performance of a cooling channel with ribs. This study experimentally investigates the effect of rib spacing on the heat transfer enhancement, pressure penalty, and thus the overall thermal performance in both rotating and non-rotating rectangular, cooling channels. In the 1:2 rectangular channels, 45° angled ribs are placed on the leading and trailing surfaces. The pitch of the ribs varies, so rib pitch-to-height (P/e) ratios of 10, 7.5, 5, and 3 are considered. Square ribs with a 1.59 mm × 1.59 mm cross-section are used for all spacings, so the height-to-hydraulic diameter (e/Dh) ratio remains constant at 0.094. With a constant rotational speed of 550 rpm and the Reynolds number ranging from 5000 to 40000, the rotation number in turn varies from 0.2 to 0.02. Because the skewed turbulators induce secondary flow along the length of the rib, the very close rib spacing of P/e = 3, has the best thermal performance in both rotating and non-rotating channels. This close spacing yields the greatest heat transfer enhancement, while the P/e = 5 spacing has the greatest pressure penalty. In addition, the effect of rotation is more pronounced in the channel with the rib spacing of 3. As more ribs are added, the channel is approaching a smooth channel, and the strength of the rotation induced vortices increases.


Author(s):  
Michael Maurer ◽  
Jens von Wolfersdorf ◽  
Michael Gritsch

An experimental and numerical study was conducted to determine the thermal performance of V-shaped ribs in a rectangular channel with an aspect ratio of 2:1. Local heat transfer coefficients were measured using the steady state thermochromic liquid crystal technique. Periodic pressure losses were obtained with pressure taps along the smooth channel sidewall. Reynolds numbers from 95,000 to 500,000 were investigated with V-shaped ribs located on one side or on both sides of the test channel. The rib height-to-hydraulic diameter ratios (e/Dh) were 0.0625 and 0.02, and the rib pitch-to-height ratio (P/e) was 10. In addition, all test cases were investigated numerically. The commercial software FLUENT™ was used with a two-layer k-ε turbulence model. Numerically and experimentally obtained data were compared. It was determined that the heat transfer enhancement based on the heat transfer of a smooth wall levels off for Reynolds numbers over 200,000. The introduction of a second ribbed sidewall slightly increased the heat transfer enhancement whereas the pressure penalty was approximately doubled. Diminishing the rib height at high Reynolds numbers had the disadvantage of a slightly decreased heat transfer enhancement, but benefits in a significantly reduced pressure loss. At high Reynolds numbers small-scale ribs in a one-sided ribbed channel were shown to have the best thermal performance.


2010 ◽  
Vol 132 (6) ◽  
Author(s):  
Yuping Duan ◽  
S. F. Hosseinizadeh ◽  
J. M. Khodadadi

The effects of insulated and isothermal thin baffles on pseudosteady-state natural convection within spherical containers were studied computationally. The computations are based on an iterative, finite-volume numerical procedure using primitive dependent variables. Natural convection effect is modeled via the Boussinesq approximation. Parametric studies were performed for a Prandtl number of 0.7. For Rayleigh numbers of 104, 105, 106, and 107, baffles with three lengths positioned at five different locations were investigated (120 cases). The fluid that is heated adjacent to the sphere rises replacing the colder fluid, which sinks downward through the stratified stable thermal layer. For high Ra number cases, the hot fluid at the bottom of the sphere is also observed to rise along the symmetry axis and encounter the sinking colder fluid, thus causing oscillations in the temperature and flow fields. Due to flow obstruction (blockage or confinement) effect of baffles and also because of the extra heating afforded by the isothermal baffle, multi-cell recirculating vortices are observed. This additional heat is directly linked to creation of another recirculating vortex next to the baffle. In effect, hot fluid is directed into the center of the sphere disrupting thermal stratified layers. For the majority of the baffles investigated, the Nusselt numbers were generally lower than the reference cases with no baffle. The extent of heat transfer modification depends on Ra, length, and location of the extended surface. With an insulated baffle, the lowest amount of absorbed heat corresponds to a baffle positioned horizontally. Placing a baffle near the top of the sphere for high Ra number cases can lead to heat transfer enhancement that is linked to disturbance of the thermal boundary layer. With isothermal baffles, heat transfer enhancement is achieved for a baffle placed near the bottom of the sphere due to interaction of the counterclockwise rotating vortex and the stratified layer. For some high Ra cases, strong fluctuations of the flow and thermal fields indicating departure from the pseudosteady-state were observed.


Author(s):  
Jiangnan Zhu ◽  
Tieyu Gao ◽  
Jun Li ◽  
Guojun Li ◽  
Jianying Gong

The secondary flow which is generated by the angled rib is one of the key factors of heat transfer enhancement in gas turbine blade cooling channels. However, the current studies are all based on the velocity vector and streamline, which limit the research on the detailed micro-structure of secondary flow. In order to make further targeted optimization on the flow and heat transfer in the cooling channels of gas turbine blade, it is necessary to firstly investigate the generation, interaction, dissipation and the influence on heat transfer of secondary flow with the help of new topological method. This paper reports the numerical study of the secondary flow and the effect of secondary flow on heat transfer enhancement in rectangular two-pass channel with 45° ribs. Based on the vortex core technology, the structure of secondary flow can be clearly shown and studied. The results showed that the main flow secondary flow is thrown to the outer side wall after the corner due to the centrifugal force. Then it is weakened in the second pass and a new main flow secondary flow is generated at the same time near the opposite side wall in the second pass. The Nusselt number distribution has also been compared with the secondary flow vortex core distribution. The results shows that the heat transfer strength is weakened in the second pass due to the interaction between the old main flow secondary flow and the new one. These two secondary flows are in opposite rotation direction, which reduces the disturbance and mass transfer strength in the channel.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Sébastien Kunstmann ◽  
Jens von Wolfersdorf ◽  
Uwe Ruedel

An investigation was conducted to assess the thermal performance of W-shaped, 2W-shaped and 4W-shaped ribs in a rectangular channel. The aspect ratios (W/H) were 2:1, 4:1, and 8:1. The ribs were located on one channel wall. The rib height (e) was kept constant with a rib height-to-hydraulic diameter ratio (e/Dh) of 0.02, 0.03, and 0.06. The rib pitch-to-height ratio (P/e) was 10. The Reynolds numbers investigated (Re > 90 000) are typical for combustor liner cooling configurations of gas turbines. Local heat transfer coefficients using the transient thermochromic liquid crystal technique and overall pressure losses were measured. The rib configurations were investigated numerically to visualize the flow pattern in the channel and to support the understanding of the experimental data. The results show that the highest heat transfer enhancement is obtained by rib configurations with a rib section-to-channel height ratio (Wr/H) of 1:1. W-shaped ribs achieve the highest heat transfer enhancement levels in channels with an aspect ratio of 2:1, 2W-shaped ribs in channels with an aspect ratio of 4:1 and 4W-shaped ribs in channels with an aspect ratio of 8:1. Furthermore, the pressure loss increases with increasing complexity of the rib geometry and blockage ratio.


Author(s):  
Michael Huh ◽  
Yao-Hsien Liu ◽  
Je-Chin Han ◽  
Sanjay Chopra

The focus of the current study was to determine the effects of rib spacing on heat transfer in rotating 1:4 AR channels. In the current study, heat transfer experiments were performed in a two-pass, 1:4 aspect ratio channel, with a sharp bend entrance. The channel leading and trailing walls in the first pass and second pass utilized angled rib turbulators (45° to the mainstream flow). The rib height-to-hydraulic diameter ratio (e/Dh) was held constant at 0.078. The channel was oriented 90° to the direction of rotation. Three rib pitch-to-rib height ratios (P/e) were studied: P/e = 2.5, 5, and 10. Each ratio was tested at five Reynolds numbers: 10K, 15K, 20K, 30K and 40K. For each Reynolds number, experiments were conducted at five rotational speeds: 0, 100, 200, 300, and 400 rpm. Results showed that the sharp bend entrance has a significant effect on the first pass heat transfer enhancement. In the second pass, the rib spacing and rotation effect are reduced. The P/e = 10 case had the highest heat transfer enhancement based on total area, whereas the P/e = 2.5 had the highest heat transfer enhancement based on the projected area. The current study has extended the range of the rotation number (Ro) and local buoyancy parameter (Box) for a ribbed 1:4 aspect ratio channel up to 0.65 and 1.5, respectively. Correlations for predicting heat transfer enhancement, due to rotation, in the ribbed (P/e = 2.5, 5, and 10) 1:4 aspect ratio channel, based on the extended range of the rotation number and buoyancy parameter, are presented in the paper.


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