scholarly journals Effect of Load on Close-Coupled Post-Injection Efficacy for Soot Reduction in an Optical Heavy-Duty Diesel Research Engine

Author(s):  
Jacqueline O’Connor ◽  
Mark Musculus

The use of close-coupled post injections is an in-cylinder soot-reduction technique that has much promise for high efficiency heavy-duty diesel engines. Close-coupled post injections, short injections of fuel that occur soon after the end of the main fuel injection, have been known to reduce engine-out soot at a wide range of engine operating conditions, including variations in injection timing, exhaust gas recirculation (EGR) level, load, boost, and speed. While many studies have investigated the performance of post injections, the details of the mechanism by which soot is reduced remains unclear. In this study, we have measured the efficacy of post injections over a range of load conditions, at constant speed, boost, and rail pressure, in a heavy-duty optically-accessible research diesel engine. Here, the base load is varied by changing the main-injection duration. Measurements of engine-out soot indicate that not only does the efficacy of a post injection decrease at higher engine loads, but that the range of post-injection durations over which soot reduction is achievable is limited at higher loads. Optical measurements, including the natural luminescence of soot and planar laser-induced incandescence of soot, provide information about the spatiotemporal development of in-cylinder soot through the cycle in cases with and without post-injections. The optical results indicate that the post injection behaves similarly at different loads, but that its relative efficacy decreases due to the increase in soot resulting from longer main-injection durations.

Author(s):  
Jacqueline O’Connor ◽  
Mark P. B. Musculus

The use of close-coupled post injections of fuel is an in-cylinder soot-reduction technique that has much promise for high efficiency, heavy-duty diesel engines. Close-coupled post injections, short injections of fuel that occur soon after the end of the main fuel injection, have been known to reduce engine-out soot at a wide range of engine operating conditions, including variations in injection timing, EGR level, load, boost, and speed. While many studies have investigated the performance of post injections, the details of the mechanism by which soot is reduced remains unclear. In this study, we have measured the efficacy of post injections over a range of load conditions, at constant speed, boost, and rail pressure, in a heavy-duty, optically-accessible research diesel engine. Here, the base load is varied by changing the main-injection duration. Measurements of engine-out soot indicate that not only does the efficacy of a post injection decrease at higher engine loads, but that the range of post-injection durations over which soot reduction is achievable is limited at higher loads. Optical measurements, including natural luminescence of soot and planar laser-induced incandescence of soot, provide information about the spatio-temporal development of in-cylinder soot through the cycle in cases with and without post injections. The optical results indicate that the post injection behaves similarly at different loads, but that its relative efficacy decreases due to the increase in soot resulting from longer main-injection durations.


2020 ◽  
Vol 12 (12) ◽  
pp. 168781402098462
Author(s):  
Yingying Lu ◽  
Yize Liu

Advanced multiple injection strategies have been suggested for compression ignition engines in order to meet the increasingly stringent emission regulations. Experiments and simulations were used to study effects of the main-injection mode (times), the post-injection proportion, and timing on combustion and emissions in a heavy-duty diesel engine at high load and constant low speed. The results reveal the following. The NOx emissions of 1main+1post, 2main+1post, and 3main+1post injections are all lower than those of single injection; the higher the number of main-injection pluses, the lower the NOx emissions. Enough main-post injection interval is needed to ensure post and main injections are relatively independent to entrain more fresh air to decrease the soot. Over-retarded post-injection timing tends to increase the soot due to the lower in-cylinder temperature. The combined effects of formation and oxidation determine the final soot. To gain the best trade-off of NOx and soot, compared with single injection, for the three multiple injections, the lowest soot emissions are gained at post-injection proportions of 15% and post-injection timings of 25°, 30°, and 35° CA ATDC, with soot reductions of 26.7%, −34.5%, and −112.8%, and NOx reductions of 5.88%, 21.2%, and 40.3%, respectively, for 1main+1post, 2main+1post, and 3main+1post injections.


2020 ◽  
pp. 146808741989616 ◽  
Author(s):  
Qiyan Zhou ◽  
Tommaso Lucchini ◽  
Gianluca D’Errico ◽  
Gilles Hardy ◽  
Xingcai Lu

Fast and high-fidelity combustion models including detailed kinetics and turbulence chemistry interaction are necessary to support design and development of heavy-duty diesel engines. In this work, the authors intend to present and validate tabulated flamelet progress variable model based on tabulation of laminar diffusion flamelets for different scalar dissipation rate, whose predictability highly depends on the description of fuel–air mixing process in which engine mesh layout plays an important role. To this end, two grids were compared and assessed: in both grids, cells were aligned on the spray direction with such region being enlarged in the second one, where the near-nozzle and near-wall mesh resolution were also improved, which is expected to better account for both spray dynamics and flame–wall interaction dominating the combustion process in diesel engines. Flame structure, in-cylinder pressure, apparent heat release rate, and emissions for different relevant operating points were compared and analyzed to identify the most suitable mesh. Afterwards, simulations were carried out in a heavy-duty engine considering 20 operating points, allowing to comprehensively verify the validity of tabulated flamelet progress variable model. The results demonstrated that the proposed approach was capable to accurately predict in-cylinder pressure evolution and NO x formation across a wide engine map.


Author(s):  
Stephen Busch ◽  
Maurice Kleindienst ◽  
Christoph Dahnz ◽  
Uwe Wagner ◽  
Ulrich Spicher

A new single-cylinder optically accessible heavy duty diesel engine has been conceived and constructed at the Institut fu¨r Kolbenmaschinen. Rather than being made from a quartz glass cylinder, the cylinder liner of this engine is modified with three round, flat optical access ports to facilitate laser-optical measurements within the combustion chamber. The flat optical surfaces prove less problematic than a quartz glass cylinder in terms of internal reflections, cleaning procedures, cost, and robustness. A specially adapted piston facilitates the passage of the laser sheet into the piston bowl and provides a view into the bowl at top dead center. Computational fluid dynamics (CFD) simulations were performed in order to estimate the effects of the optically necessary piston and cylinder liner modifications on in-cylinder flow and to compare the flow characteristics with those simulated for a non-modified engine. Emphasis is placed on turbulence behavior before top dead center. The trade-offs and limitations inherent in the modified piston design are discussed in this context. Further optical investigations with this engine will provide insight into the mixture formation and combustion processes. In particular, the soot formation and oxidation processes will be studied under realistic engine operating conditions.


Author(s):  
Cosmin E. Dumitrescu ◽  
W. Stuart Neill ◽  
Hongsheng Guo ◽  
Vahid Hosseini ◽  
Wallace L. Chippior

An experimental study was performed to investigate fuel property effects on premixed charge compression ignition (PCCI) combustion in a heavy-duty diesel engine. A matrix of research diesel fuels designed by the Coordinating Research Council, referred to as the Fuels for Advanced Combustion Engines (FACE), was used. The fuel matrix design covers a wide range of cetane numbers (30 to 55), 90% distillation temperatures (270 to 340 °C) and aromatics content (20 to 45%). The fuels were tested in a single-cylinder Caterpillar diesel engine equipped with a common-rail fuel injection system. The engine was operated at 900 rpm, a relative air/fuel ratio of 1.2 and 60% exhaust gas recirculation (EGR) for all fuels. The study was limited to a single fuel injection event starting between −30° and 0 °CA after top dead center (aTDC) with a rail pressure of 150 MPa. The brake mean effective pressure (BMEP) ranged from 2.6 to 3.1 bar depending on the fuel and its injection timing. The experimental results show that cetane number was the most important fuel property affecting PCCI combustion behavior. The low cetane number fuels had better brake specific fuel consumption (BSFC) due to more optimized combustion phasing and shorter combustion duration. They also had a longer ignition delay period available for premixing, which led to near-zero soot emissions. The two fuels with high cetane number and high 90% distillation temperature produced significant soot emissions. The two fuels with high cetane number and high aromatics produced the highest brake specific NOx emissions, although the absolute values were below 0.1 g/kW-h. Brake specific HC and CO emissions were primarily a function of the combustion phasing, but the low cetane number fuels had slightly higher HC and lower CO emissions than the high cetane number fuels.


Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 15
Author(s):  
Volkan Akgül ◽  
Orkun Özener ◽  
Cihan Büyük ◽  
Muammer Özkan

This work presents a numerical study that investigates the optimum post-injection strategy and internal exhaust gas recirculation (iEGR) application with intake valve re-opening (2IVO) aiming to optimize the brake specific nitric oxide (bsNO) and brake specific soot (bsSoot) trade-off with reasonable brake specific fuel consumption (BSFC) via 1D engine cycle simulation. For model validation, single and post-injection test results obtained from a heavy-duty single cylinder diesel research engine were used. Then, the model was modified for 2IVO application. Following the simulations performed based on Latin hypercube DoE; BSFC, bsNO and bsSoot response surfaces trained by feedforward neural network were generated as a function of the injection (start of main injection, post-injection quantity, post-injection dwell time) and iEGR (2IVO dwell) parameters. After examining the effect of each parameter on pollutant emission and engine performance, multi-objective pareto optimization was performed to obtain pareto optimum solutions in the BSFC-bsNO-bsSoot space for 8.47 bar brake mean effective pressure (BMEP) load and 1500 rpm speed condition. The results show that iEGR and post-injection can significantly reduce NO and soot emissions, respectively. The soot oxidation capability of post-injection comes out only if it is not too close to the main injection and its efficiency and effective timing are substantially affected by iEGR rate and main injection timing. It could also be inferred that by the combination of iEGR and post-injection, NO and soot could be reduced simultaneously with a reasonable increase in BSFC if start of main injection is phased properly.


Author(s):  
Yuanjiang Pei ◽  
Roberto Torelli ◽  
Tom Tzanetakis ◽  
Yu Zhang ◽  
Michael Traver ◽  
...  

Recent experimental studies on a production heavy-duty diesel engine have shown that gasoline compression ignition (GCI) can operate in both conventional mixing-controlled and low-temperature combustion modes with similar efficiency and lower soot emissions compared to diesel at a given engine-out NOx level. This is primarily due to the high volatility and low aromatic content of high reactivity, light-end fuels. In order to fully realize the potential of GCI in heavy-duty applications, accurate characterization of gasoline sprays for high-pressure fuel injection systems is needed to develop quantitative, three-dimensional computational fluid models that support simulation-led design efforts. In this work, the non-reacting fuel spray of a high reactivity gasoline (research octane number of ∼60, cetane number of ∼34) was modeled under typical heavy-duty diesel engine operating conditions, i.e., high temperature and pressure, in a constant-volume combustion chamber. The modeling results were compared to those of a diesel spray at the same conditions in order to understand their different behaviors due to fuel effects. The model was developed using a Lagrangian-Particle, Eulerian-Fluid approach. Predictions were validated against available experimental data generated at Michigan Technological University for a single-hole injector, and showed very good agreement across a wide range of operating conditions, including ambient pressure (3–10 MPa), temperature (800–1200 K), fuel injection pressure (100–250 MPa), and fuel temperature (327–408 K). Compared to a typical diesel spray, the gasoline spray evaporates much faster, exhibiting a much shorter liquid length and wider dispersion angle which promote gas entrainment and enhance air utilization. For gasoline, the liquid length is not sensitive to different ambient temperatures above 800 K, suggesting that the spray may have reached a “saturated” state where the transfer of energy from the hot gas to liquid has already been maximized. It was found that higher injection pressure is more effective at promoting the evaporation process for diesel than it is for gasoline. In addition, higher ambient pressure leads to a more compact spray and fuel temperature variation only has a minimal effect for both fuels.


Author(s):  
Cosmin E. Dumitrescu ◽  
W. Stuart Neill ◽  
Hongsheng Guo ◽  
Vahid Hosseini ◽  
Wallace L. Chippior

An experimental study was performed to investigate fuel property effects on Premixed-Charge Compression Ignition (PCCI) combustion in a heavy-duty diesel engine. A matrix of research diesel fuels designed by the Coordinating Research Council, referred to as the Fuels for Advanced Combustion Engines (FACE), was used. The fuel matrix design covers a wide range of cetane numbers (30 to 55), 90% distillation temperatures (270 to 340°C) and aromatics content (20 to 45%). The fuels were tested in a single-cylinder Caterpillar diesel engine equipped with a common-rail fuel injection system. The engine was operated at 900 rpm, a relative air/fuel ratio of 1.2 and 60% exhaust gas recirculation (EGR) for all fuels. The study was limited to a single fuel injection event starting between −30° and 0°CA with a rail pressure of 150 MPa. The brake mean effective pressure (BMEP) ranged from 3.2 to 3.6 bar depending on the fuel and fuel injection timing. The experimental results show that cetane number was the most important fuel property affecting PCCI combustion behavior. The low cetane number fuels had better BSFC due to more optimized combustion phasing and shorter combustion duration. They also had a longer ignition delay period available for premixing, which led to near-zero soot emissions. The two fuels with high cetane number and high 90% distillation temperature produced significant soot emissions when the start of combustion occurred before the end of fuel injection. The two fuels with high cetane number and high aromatics produced the highest brake specific NOx emissions, although the absolute values were below 0.1 g/kW-hr. Brake specific HC and CO emissions were primarily a function of the combustion phasing, but the low cetane number fuels had slightly higher HC and lower CO emissions than the high cetane number fuels.


Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 607
Author(s):  
Tommy R. Powell ◽  
James P. Szybist ◽  
Flavio Dal Forno Chuahy ◽  
Scott J. Curran ◽  
John Mengwasser ◽  
...  

Modern boosted spark-ignition (SI) engines and emerging advanced compression ignition (ACI) engines operate under conditions that deviate substantially from the conditions of conventional autoignition metrics, namely the research and motor octane numbers (RON and MON). The octane index (OI) is an emerging autoignition metric based on RON and MON which was developed to better describe fuel knock resistance over a broader range of engine conditions. Prior research at Oak Ridge National Laboratory (ORNL) identified that OI performs reasonably well under stoichiometric boosted conditions, but inconsistencies exist in the ability of OI to predict autoignition behavior under ACI strategies. Instead, the autoignition behavior under ACI operation was found to correlate more closely to fuel composition, suggesting fuel chemistry differences that are insensitive to the conditions of the RON and MON tests may become the dominant factor under these high efficiency operating conditions. This investigation builds on earlier work to study autoignition behavior over six pressure-temperature (PT) trajectories that correspond to a wide range of operating conditions, including boosted SI operation, partial fuel stratification (PFS), and spark-assisted compression ignition (SACI). A total of 12 different fuels were investigated, including the Co-Optima core fuels and five fuels that represent refinery-relevant blending streams. It was found that, for the ACI operating modes investigated here, the low temperature reactions dominate reactivity, similar to boosted SI operating conditions because their PT trajectories lay close to the RON trajectory. Additionally, the OI metric was found to adequately predict autoignition resistance over the PT domain, for the ACI conditions investigated here, and for fuels from different chemical families. This finding is in contrast with the prior study using a different type of ACI operation with different thermodynamic conditions, specifically a significantly higher temperature at the start of compression, illustrating that fuel response depends highly on the ACI strategy being used.


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3717
Author(s):  
Nikita Zuev ◽  
Andrey Kozlov ◽  
Alexey Terenchenko ◽  
Kirill Karpukhin ◽  
Ulugbek Azimov

Using biodiesel fuel in diesel engines for heavy-duty transport is important to meet the stringent emission regulations. Biodiesel is an oxygenated fuel and its physical and chemical properties are close to diesel fuel, yet there is still a need to analyze and tune the fuel injection parameters to optimize the combustion process and emissions. A four-injections strategy was used: two pilots, one main and one post injection. A highly advanced SOI decreases the NOx and the compression work but makes the combustion process less efficient. The pilot injection fuel mass influences the combustion only at injection close to the top dead center during the compression stroke. The post injection has no influence on the compression work, only on the emissions and the indicated work. An optimal injection strategy was found to be: pilot SOI 19.2 CAD BTDC, pilot injection fuel mass 25.4%; main SOI 3.7 CAD BTDC, main injection fuel mass 67.3% mg; post SOI 2 CAD ATDC, post injection fuel mass 7.3% (the injection fuel mass is given as a percentage of the total fuel mass injected). This allows the indicated work near the base case level to be maintained, the pressure rise rate to decrease by 20% and NOx emissions to decrease by 10%, but leads to a 5% increase in PM emissions.


Sign in / Sign up

Export Citation Format

Share Document