scholarly journals Detailed Injection Strategy Analysis of a Heavy-Duty Diesel Engine Running on Rape Methyl Ester

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3717
Author(s):  
Nikita Zuev ◽  
Andrey Kozlov ◽  
Alexey Terenchenko ◽  
Kirill Karpukhin ◽  
Ulugbek Azimov

Using biodiesel fuel in diesel engines for heavy-duty transport is important to meet the stringent emission regulations. Biodiesel is an oxygenated fuel and its physical and chemical properties are close to diesel fuel, yet there is still a need to analyze and tune the fuel injection parameters to optimize the combustion process and emissions. A four-injections strategy was used: two pilots, one main and one post injection. A highly advanced SOI decreases the NOx and the compression work but makes the combustion process less efficient. The pilot injection fuel mass influences the combustion only at injection close to the top dead center during the compression stroke. The post injection has no influence on the compression work, only on the emissions and the indicated work. An optimal injection strategy was found to be: pilot SOI 19.2 CAD BTDC, pilot injection fuel mass 25.4%; main SOI 3.7 CAD BTDC, main injection fuel mass 67.3% mg; post SOI 2 CAD ATDC, post injection fuel mass 7.3% (the injection fuel mass is given as a percentage of the total fuel mass injected). This allows the indicated work near the base case level to be maintained, the pressure rise rate to decrease by 20% and NOx emissions to decrease by 10%, but leads to a 5% increase in PM emissions.

2011 ◽  
Vol 121-126 ◽  
pp. 2238-2242
Author(s):  
Ming Hai Li ◽  
Feng Jiang ◽  
Biao Liu ◽  
Ming Gao Ouyang

GT-Suite software is used to establish the simulation model of electronic fuel injection system for 16V280ZJ diesel engine. Combustion process simulation calculation is conducted to the direct injection (DI) diesel engine based on a main-post double injection scheme. Simulation parameters are modified based on the comparison with given experimental results. The calculation results effectively reflect the influence of fuel ratio and the interval angle between main and post injection over emission and fuel economy. Finally, in order to improve the engine emissions and reduce the pressure rise rate, we get the optimal injection solution for the main-post injection mode.


2018 ◽  
Vol 21 (8) ◽  
pp. 1426-1440 ◽  
Author(s):  
Buyu Wang ◽  
Michael Pamminger ◽  
Ryan Vojtech ◽  
Thomas Wallner

Gasoline compression ignition using a single gasoline-type fuel for direct/port injection has been shown as a method to achieve low-temperature combustion with low engine-out NOx and soot emissions and high indicated thermal efficiency. However, key technical barriers to achieving low-temperature combustion on multi-cylinder engines include the air handling system (limited amount of exhaust gas recirculation) as well as mechanical engine limitations (e.g. peak pressure rise rate). In light of these limitations, high-temperature combustion with reduced amounts of exhaust gas recirculation appears more practical. Furthermore, for high-temperature gasoline compression ignition, an effective aftertreatment system allows high thermal efficiency with low tailpipe-out emissions. In this work, experimental testing was conducted on a 12.4 L multi-cylinder heavy-duty diesel engine operating with high-temperature gasoline compression ignition combustion with port and direct injection. Engine testing was conducted at an engine speed of 1038 r/min and brake mean effective pressure of 1.4 MPa for three injection strategies, late pilot injection, early pilot injection, and port/direct fuel injection. The impact on engine performance and emissions with respect to varying the combustion phasing were quantified within this study. At the same combustion phasing, early pilot injection and port/direct fuel injection had an earlier start of combustion and higher maximum pressure rise rates than late pilot injection attributable to more premixed fuel from pilot or port injection; however, brake thermal efficiencies were higher with late pilot injection due to reduced heat transfer. Early pilot injection also exhibited the highest cylinder-to-cylinder variations due to differences in injector behavior as well as the spray/wall interactions affecting mixing and evaporation process. Overall, peak brake thermal efficiency of 46.1% and 46% for late pilot injection and port/direct fuel injection was achieved comparable to diesel baseline (45.9%), while early pilot injection showed the lowest brake thermal efficiency (45.3%).


Author(s):  
Sungjun Yoon ◽  
Hongsuk Kim ◽  
Daesik Kim ◽  
Sungwook Park

Stringent emission regulations (e.g., Euro-6) force automotive manufacturers to equip DPF (diesel particulate filter) on diesel cars. Generally, post injection is used as a method to regenerate DPF. However, it is known that post injection deteriorates specific fuel consumption and causes oil dilution for some operating conditions. Thus, an injection strategy for regeneration becomes one of key technologies for diesel powertrain equipped with a DPF. This paper presents correlations between fuel injection strategy and exhaust gas temperature for DPF regeneration. Experimental apparatus consists of a single cylinder diesel engine, a DC dynamometer, an emission test bench, and an engine control system. In the present study, post injection timing covers from 40 deg aTDC to 110 deg aTDC and double post injection was considered. In addition, effects of injection pressures were investigated. The engine load was varied from low-load to mid-load and fuel amount of post injection was increased up to 10mg/stk. Oil dilution during fuel injection and combustion processes were estimated by diesel loss measured by comparing two global equivalences ratios; one is measured from Lambda sensor installed at exhaust port, the other one is estimated from intake air mass and injected fuel mass. In the present study, the differences in global equivalence ratios were mainly caused from oil dilution during post injection. The experimental results of the present study suggest an optimal engine operating conditions including fuel injection strategy to get appropriate exhaust gas temperature for DPF regeneration. Experimental results of exhaust gas temperature distributions for various engine operating conditions were summarized. In addition, it was revealed that amounts of oil dilution were reduced by splitting post injection (i.e., double post injection). Effects of injection pressure on exhaust gas temperature were dependent on combustion phasing and injection strategies.


2018 ◽  
Vol 234 ◽  
pp. 03007
Author(s):  
Plamen Punov ◽  
Tsvetomir Gechev ◽  
Svetoslav Mihalkov ◽  
Pierre Podevin ◽  
Dalibor Barta

The pilot injection strategy is a widely used approach for reducing the noise of the combustion process in direct injection diesel engines. In the last generation of automotive diesel engines up to several pilot injections could occur to better control the rate of heat release (ROHR) in the cylinder as well as the pollutant formation. However, determination of the timing and duration for each pilot injection needs to be precisely optimised. In this paper an experimental study of the pilot injection strategy was conducted on a direct injection diesel engine. Single and double pilot injection strategy was studied. The engine rated power is 100 kW at 4000 rpm while the rated torque is 320 Nm at 2000 rpm. An engine operating point determined by the rotation speed of 1400 rpm and torque of 100 Nm was chosen. The pilot and pre-injection timing was widely varied in order to study the influence on the combustion process as well as on the fuel consumption.


Author(s):  
Reed Hanson ◽  
Andrew Ickes ◽  
Thomas Wallner

Dual-fuel combustion using port-injection of low reactivity fuel combined with direct injection (DI) of a higher reactivity fuel, otherwise known as reactivity controlled compression ignition (RCCI), has been shown as a method to achieve low-temperature combustion with moderate peak pressure rise rates, low engine-out soot and NOx emissions, and high indicated thermal efficiency. A key requirement for extending to high-load operation is moderating the reactivity of the premixed charge prior to the diesel injection. One way to accomplish this is to use a very low reactivity fuel such as natural gas. In this work, experimental testing was conducted on a 13 l multicylinder heavy-duty diesel engine modified to operate using RCCI combustion with port injection of natural gas and DI of diesel fuel. Engine testing was conducted at an engine speed of 1200 rpm over a wide variety of loads and injection conditions. The impact on dual-fuel engine performance and emissions with respect to varying the fuel injection parameters is quantified within this study. The injection strategies used in the work were found to affect the combustion process in similar ways to both conventional diesel combustion (CDC) and RCCI combustion for phasing control and emissions performance. As the load is increased, the port fuel injection (PFI) quantity was reduced to keep peak cylinder pressure (PCP) and maximum pressure rise rate (MPRR) under the imposed limits. Overall, the peak load using the new injection strategy was shown to reach 22 bar brake mean effective pressure (BMEP) with a peak brake thermal efficiency (BTE) of 47.6%.


Author(s):  
Emad Monemian ◽  
Alasdair Cairns ◽  
Mark Gilmore ◽  
David Newman ◽  
Keith Scott

Concerns over CO2 emissions and global warming continue to enforce the transport sector to reduce the fuel consumption of heavy duty diesel goods vehicles as one of the major contributors of CO2. Such powertrain platforms look set to remain the dominant source of heavy duty vehicle propulsion for decades to come. The currently reported work was concerned with experimental evaluation of the potential to partially displace diesel with hydrogen fuel, which continues to attract attention as a potential longer term alternative fuel solution, whether produced on-board or remotely via sustainable methods. The single cylinder engine adopted was of 2.0 litre capacity, with common rail diesel fuel injection and exhaust gas recirculation (EGR) typical of current production technology. The work involved fumigation of H2 into the engine intake system at engine loads typically visited under real world driving conditions. Highest practical hydrogen substitution ratios increased indicated efficiency by up to 4.6% at 6 bar net indicated mean effective pressure (IMEPn) and 2.4% at 12 bar IMEPn. In 6bar IMEPn, CO2, CO and soot all reduced by 58%, 83% and 58% respectively while the corresponding reduction of these emissions in 12 bar IMEPn, were 27%, 45% and 71% respectively toward diesel-only baseline. Under such conditions the use of a pre-injection prior to the main diesel injection was essential to control the heat release and pressure rise rates.


Author(s):  
Marko Jeftić ◽  
Zhenyi Yang ◽  
Graham T Reader ◽  
Ming Zheng

Engine tests were conducted to investigate the efficiency and the peak pressure rise rate performance of different fuel injection strategies for the direct injection of neat n-butanol in a compression ignition engine. Three different strategies were tested: a single-shot injection; a pilot injection; a post-injection. A single-shot injection timing sweep revealed that early injections had the highest indicated efficiency while late injections reduced the peak pressure rise rate at the cost of a slightly reduced thermal efficiency. Delayed single-shot injections also had increased emissions of nitrogen oxides, total hydrocarbon and carbon monoxide. Addition of a pilot injection had a negative effect on the peak pressure rise rate. Because of the low cetane number of butanol and the relatively lean and well-premixed air–fuel mixture, the pilot injection failed to autoignite and instead ignited simultaneously with the main injection. This resulted in slightly increased peak pressure rise rates and significantly increased unburned butanol hydrocarbon emissions. Conversely, the use of an early post-injection produced a noticeable engine power output and allowed the main injection to be shortened and the peak pressure rise rate to be substantially reduced. However, relatively early post-injections slightly reduced the indicated efficiency and increased the nitrogen oxide emissions and the carbon monoxide emissions compared with the single-shot injection strategy. These results recommended the use of a single-shot injection for low loads and medium loads owing to a superior thermal efficiency and suggested that the application of a post-injection may be more suited to high-load conditions because of the substantially reduced peak pressure rise rates.


Author(s):  
Jacqueline O’Connor ◽  
Mark Musculus

The use of close-coupled post injections is an in-cylinder soot-reduction technique that has much promise for high efficiency heavy-duty diesel engines. Close-coupled post injections, short injections of fuel that occur soon after the end of the main fuel injection, have been known to reduce engine-out soot at a wide range of engine operating conditions, including variations in injection timing, exhaust gas recirculation (EGR) level, load, boost, and speed. While many studies have investigated the performance of post injections, the details of the mechanism by which soot is reduced remains unclear. In this study, we have measured the efficacy of post injections over a range of load conditions, at constant speed, boost, and rail pressure, in a heavy-duty optically-accessible research diesel engine. Here, the base load is varied by changing the main-injection duration. Measurements of engine-out soot indicate that not only does the efficacy of a post injection decrease at higher engine loads, but that the range of post-injection durations over which soot reduction is achievable is limited at higher loads. Optical measurements, including the natural luminescence of soot and planar laser-induced incandescence of soot, provide information about the spatiotemporal development of in-cylinder soot through the cycle in cases with and without post-injections. The optical results indicate that the post injection behaves similarly at different loads, but that its relative efficacy decreases due to the increase in soot resulting from longer main-injection durations.


Author(s):  
Long Liu ◽  
Hongzi Fei ◽  
Jingtao Du

With the common-rail fuel injection systems widely used in diesel engines, the pilot injection strategy has been paid more attention for suppressing pollutants emissions and combustion noise. Using pilot injection strategies, leaner and more homogenous mixture formed in pilot spray results in the combustion process partially fulfill Premixed Charge Compression Ignition (PCCI). Therefore the combustion process of diesel engines with pilot injection strategy can be considered as partial PCCI (PPCI). Pilot injection causes the in-cylinder temperature increase before main injection, which shortens the ignition delay of main spray and consequently reduces the combustion noise, so that the pilot injection has potential to extend PPCI combustion model to high load operation. However, the mechanism of pilot injection effects on the combustion noise has not been fully understood, consequently it is difficult to estimate the lower combustion noise among different pilot injection conditions, that results in difficult selection of the pilot injection parameters in proper way. Thus, in this study, experiments were performed on a single-cylinder DI-diesel engine with pilot and main injection under high load operating conditions. The synthesized in-cylinder pressure levels (CPLs) in different frequency ranges as a novel method were proposed to analyze the pilot injection effects on combustion noise. The results reveal that pilot spray combustion mainly influences the high frequency combustion noise, and the later pilot injection timing causes the higher combustion noise. In the case of the short dwell between pilot and main injection, the increasing pilot injection quantity enhances the high frequency combustion noise. Meanwhile because of the pilot injection quantity increase, decrease of main injection quantity leads to lower combustion noise in middle frequency range.


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