Flow Boiling Dynamics of Water and Nanofluids in a Single Microchannel at Different Heat Fluxes

2015 ◽  
Vol 137 (1) ◽  
Author(s):  
Zachary Edel ◽  
Abhijit Mukherjee
Keyword(s):  
Flow Boiling ◽  
Nucleate Boiling ◽  
Nucleation Site ◽  
Bubble Nucleation ◽  
Heat Fluxes ◽  
Forced Flow ◽  
Electronic Systems ◽  
Rectangular Microchannel ◽  
Nanoparticle Deposition ◽  
Flow Regime Transition

The preferable cooling solution for micro-electronic systems could be forced flow boiling in micro heat exchangers. Nanoparticle deposition affects nucleate boiling via alteration of surface roughness, capillary wicking, wettability, and nucleation site density. In this study, flow boiling was investigated using water and nanofluids in a single rectangular microchannel at different heat fluxes. The observed change in flow regime transition revealed the effect of nanoparticles on the onset of nucleate boiling (ONB) and the onset of bubble elongation (OBE). The addition of nanoparticles was found to stabilize bubble nucleation and growth and increase heat transfer in the thin film regions.

Flow Boiling Dynamics of Water and Nanofluids in a Single Microchannel at Different Heat Fluxes

2013 ◽  
Author(s):  
Zachary Edel ◽  
Abhijit Mukherjee
Keyword(s):  
Heat Transfer ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Bubble Nucleation ◽  
Heat Fluxes ◽  
Forced Flow ◽  
Fluid Temperature ◽  
Nanofluid Flow ◽  
Nanoparticle Suspension ◽  
Nanoparticle Deposition

The preferable cooling solution to the problem of thermal management of modern electronics for increasing power dissipation could be micro heat exchangers based on forced flow boiling. Nanoparticle deposition can affect nucleate boiling heat transfer coefficient via alteration of surface thermal conductivity, roughness, capillary wicking, wettability, and nucleation site density. It can also affect heat transfer by changing bubble departure diameter, bubble departure frequency, and the evaporation of the micro and macrolayer beneath the growing bubbles. In this study, flow boiling was investigated using degassed, deionized water, and 0.001 vol% aluminum oxide nanofluids in a single rectangular brass microchannel for one inlet fluid temperature of 63°C, one flow rate of Re = 100, and two heat fluxes of 130 kW/m2 and 300 kW/m2. High speed images were taken periodically for water and after durations of 25, 75, and 125 minutes of nanofluid flow boiling. The change in regime timing revealed the effect of nanoparticle suspension and nanoparticle deposition on the Onset of Nucelate Boiling (ONB) and the Onset of Bubble Elongation (OBE). Single phase flows at the channel outlet were recorded and compared for different durations of nanofluid flow boiling. The addition of nanoparticles was found to stabilize bubble nucleation and growth and increase heat transfer in the thin film regions of the evaporating menisci.

Boiling in Enhanced Surface Microchannels

2005 ◽  
Author(s):  
Chih-Jung Kuo ◽  
Ali Kosar ◽  
Michael K. Jensen ◽  
Yoav Peles
Keyword(s):  
Large Scale ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Nucleation Site ◽  
Heat Fluxes ◽  
Bubble Frequency ◽  
Large Scale Systems ◽  
Site Density ◽  
Enhanced Surface ◽  
Nucleation Site Density

An experimental investigation is presented on flow boiling of de-ionized water in 227-μm hydraulic diameter microchannels with reentrant type cavities. Key features of nucleate boiling are discussed. Active nucleation site density, bubble frequency and departure diameter, and flow patterns over mass velocities ranging from 41 kg/m2-s to 302 kg/m2-s and heat fluxes ranging from 28 to 445 W/cm2 are studied. Similarities and differences with results obtained on large-scale systems and unenhanced microchannels are discussed.

Effects of Heat Flux, Mass Flux, Inlet Fluid Subcooling, and Channel Orientation on Subcooled Flow Boiling in a High-Aspect-Ratio Rectangular Microchannel

2020 ◽  
Vol 142 (8) ◽  
Author(s):  
Wei Li ◽  
Zengchao Chen ◽  
Junye Li ◽  
Kan Zhou ◽  
Zhaozan Feng
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Aspect Ratio ◽  
Mass Flux ◽  
Flow Boiling ◽  
Bubbly Flow ◽  
Nucleate Boiling ◽  
Bubble Nucleation ◽  
Rectangular Microchannel ◽  
Subcooled Flow Boiling

Abstract An experimental investigation of subcooled flow boiling in a high-aspect-ratio, one-sided heating, silicon-based rectangular microchannel was conducted utilizing de-ionized water as the working fluid. The microchannel was 5.01 mm wide and 0.52 mm high, having a hydraulic diameter of 0.94 mm and an aspect ratio (AR) of 10. The heat flux, mass flux, and inlet fluid subcooling were in the ranges of 0–30 W/cm2, 200–500 kg/m2 s, and 5–20 °C, respectively, while the orientations were vertical and horizontal. Parametric study on heat transfer characteristics including the onset of nucleate boiling (ONB), heat transfer coefficient (HTC), and critical heat flux (CHF) was carried out combined with flow visualization. Significant appearance of ONB without boiling hysteresis was observed in the boiling curve, accompanied with bubble nucleation. Nucleate boiling occurred first near the exit, where the HTC increased more sharply, while easier bubble nucleation was found near the sides. Unique time-dependent flow pattern consisting of isolated bubbly flow, elongated bubbly flow, partial dry-out, and rewetting process was observed. More nucleation sites were activated at higher heat flux, while higher initial heat flux and wall superheat for ONB as well as higher CHF value were obtained at higher mass flux and inlet subcooling. Compared to the vertical channel, higher wall temperature and pressure drop with larger oscillation amplitudes were found for the horizontal counterpart, where the merged bubbles agglomerated in the heating section, resulting in earlier dry-out which deteriorated heat transfer.

Experimental Investigation of Nanofluid Flow Boiling in a Single Microchannel

2012 ◽  
Author(s):  
Zachary Edel ◽  
Abhijit Mukherjee
Keyword(s):  
Heat Transfer ◽  
Bubble Growth ◽  
High Speed ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Forced Flow ◽  
Nanofluid Flow ◽  
Two Phase ◽  
Nanoparticle Suspension ◽  
Nanoparticle Deposition

The trends of decrease in size and increase in power dissipation for micro-electronic systems present a significant challenge for thermal management of modern electronics. The preferable cooling solution could be micro heat exchangers based on forced flow boiling. Nanoparticle deposition can affect nucleate boiling heat transfer coefficient via alteration of surface thermal conductivity, roughness, capillary wicking, wettability, and nucleation site density. It can also affect heat transfer by changing bubble departure diameter, bubble departure frequency, and the evaporation of the micro and macrolayer beneath the growing bubbles. In this study, flow boiling was investigated for 0.001 vol% aluminum oxide nanofluids in a brass microchannel and compared to results for regular water. For the case of nanofluid flow boiling, high speed images were taken after boiling durations of 25, 75, 125, and 150 min. Bubble growth rates were measured and compared for each case. Flow regime oscillation was observed and regime duration was split into two periods: single-phase liquid and two-phase. The change in regime timing revealed the effect of nanoparticle suspension and deposition on the Onset of Nucelate Boiling (ONB) and the Onset of Bubble Elongation (OBE). The addition of nanoparticles was shown to stabilize bubble growth as well as the transition of flow regimes between liquid, two-phase, and vapor.

An Experimental Study on Flow Boiling Characteristics of pHEMA Nano-Coated Surfaces in a Microchannel

2016 ◽  
Author(s):  
Abdolali Khalili Sadaghiani ◽  
Yağmur Şişman ◽  
Gözde Özaydın İnce ◽  
Ali Koşar
Keyword(s):  
Heat Transfer ◽  
High Speed ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Working Fluid ◽  
Transfer Coefficients ◽  
Rectangular Microchannel ◽  
Camera System ◽  
Coated Surfaces

In this study, the effect of pHEMA (Polyhydroxyethylmethacrylate) nanostructure coated surfaces on flow boiling was investigated in a rectangular microchannel. Experiments were conducted using deionized water as the working fluid to investigate flow boiling in a microchannel with dimensions of 14 cm length, 1.5 cm width, and 500 μm depth. The effect of pHEMA coatings (coated on 1.5 × 1.5 cm2 silicon plates) on heat transfer coefficients and flow patterns was assessed and supported using a high speed camera system. Although the contact angle decreases on nano-coated surfaces, due to surface porosity, boiling heat transfer coefficient increases. Furthermore, visualization results indicated that uncoated surfaces experienced a smaller nucleate boiling region. It was also observed that dryout occurs at higher heat fluxes for coated surfaces.

Study on Subcooled-Forced Flow Boiling Heat Transfer and Critical Heat Flux of Solid-Water Two-Phase Mixture

1999 ◽  
Author(s):  
Yasuo Koizumi ◽  
Hiroyasu Ohtake ◽  
Manabu Mochizuki
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Critical Heat Flux ◽  
Liquid Layer ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Forced Flow ◽  
Superheated Liquid ◽  
Flow Boiling Heat Transfer

Abstract The effect of solid particle introduction on subcooled-forced flow boiling heat transfer and a critical heat flux was examined experimentally. In the experiment, glass beads of 0.6 mm diameter were mixed in subcooled water. Experiments were conducted in a range of the subcooling of 40 K, a velocity of 0.17–6.7 m/s, a volumetric particle ratio of 0–17%. When particles were introduced, the growth of a superheated liquid layer near a heat trasnsfer surface seemed to be suppressed and the onset of nucleate boiling was delayed. The particles promoted the condensation of bubbles on the heat transfer surface, which shifted the initiation of a net vapor generation to a high heat flux region. Boiling heat trasnfer was augmented by the particle introduction. The suppression of the growth of the superheated liquid layer and the promotion of bubble condensation and dissipation by the particles seemed to contribute that heat transfer augmentation. The wall superheat at the critical heat flux was elevated by the particle introduction and the critical heat flux itself was also enhanced. However, the degree of the critical heat flux improvement was not drastic.

An Experimental Study of Bubble Nucleation Frequency in Subcooled Flow Boiling

2010 ◽  
Author(s):  
Guodong Wang
Keyword(s):  
Flow Boiling ◽  
Rectangular Cross Section ◽  
Bubble Nucleation ◽  
Heat Fluxes ◽  
Dimensionless Frequency ◽  
Micro Channel ◽  
Subcooled Flow Boiling ◽  
Nucleation Frequency ◽  
Mass Fluxes ◽  
Subcooled Flow

In this paper, a simultaneous visualization and measurement study have been carried out to investigate bubble nucleation frequency of water in micro-channel at various heat fluxes and mass fluxes. A single micro-channel with an identical rectangular cross-section having a hydraulic of 137 μm and a heating length of 30 mm was used in this experiment. It is shown that the frequency of bubble nucleation increased drastically with the increase of heat flux and was also strongly dependent on the mass flux. A dimensionless frequency of bubble nucleation was correlated in terms of the Boiling number. The predictions of bubble nucleation frequency in the microchannel are found in good agreement with experimental data with a MAE of 10.4%.

Simulation of Nucleate Boiling With Interfacial Temperature Gradients and Sharp Interface

2018 ◽  
Author(s):  
Isaac Perez-Raya ◽  
Satish G. Kandlikar
Keyword(s):  
Heat Transfer ◽  
Contact Line ◽  
Growth Rates ◽  
Bubble Growth ◽  
Heated Surface ◽  
Nucleate Boiling ◽  
Bubble Nucleation ◽  
Heat Fluxes ◽  
Temperature Gradients ◽  
Interfacial Temperature

Effective heat transfer techniques benefit the development of nuclear and fossil fuel powered steam generators, high power electronic devices, and industrial refrigeration systems. Boiling dissipates large heat fluxes while keeping a low and a constant surface temperature. However, studies of the fluid behavior surrounding the bubble and the heat transfer near the contact-line are scare due to difficulties of flow visualization, chaotic conditions, and small length scales. The preset study shows the simulation of bubble growth over a heated surface from conception to departure. The computation of mass transfer with interfacial temperature gradients leads to proper bubble growth rates. Models to include the interface sharpness uncover the dynamic and thermal interaction between the interface and the fluid. Results indicate that the nucleation of a bubble (in water at 1 atm with 6.2 K wall superheat) has an influence region of 2Db (where Db is the departure bubble diameter). In addition, results reveal a thin thermal film near the interface that increases the heat transfer at the contact-line region. Numerical bubble growth rates compare well with experimental data on single bubble nucleation.

Flow Boiling on Heterogeneous Wetting Surface in a Vertical Narrow Microchannel

2020 ◽  
Author(s):  
Yuhao Lin ◽  
Junye Li ◽  
Kan Zhou ◽  
Wei Li ◽  
Kuang Sheng ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Flow Instability ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Flow Patterns ◽  
Bubble Nucleation ◽  
Working Fluid ◽  
Hydrophilic Surface ◽  
Structured Surfaces ◽  
Boiling Process

Abstract The micro structured surfaces have significant impact on the flow patterns and heat transfer mechanisms during the flow boiling process. The hydrophobic surface promotes bubble nucleation while the hydrophilic surface supplies liquid to a heating surface, thus there is a trade-off between a hydrophobic and a hydrophilic surface. To examine the effect of heterogeneous wetting surface on flow boiling process, an experimental investigation of flow boiling in a rectangular vertical narrow microchannel with the heterogeneous wetting surface was conducted with deionized water as the working fluid. The heat transfer characteristics of flow boiling in the microchannel was studied and the flow pattern was photographed with a high-speed camera. The onset of flow boiling and heat transfer coefficient were discussed with the variation of heatfluxes and mass fluxes, the trends of which were analyzed along with the flow patterns. During the boiling process, the dominated heat transfer mechanism was nucleate boiling, with numerous nucleate sites between the hydrophilic/hydrophobic stripes and on the hydrophobic ones. In the meantime, after the merged bubbles were constrained by the channel walls, it would be difficult for them to expand towards upstream since they were restricted by the contact line between hydrophilic/hydrophobic stripes, thereby reduce the flow instability and achieve remarkable heat transfer performance.

Review on Bubble Dynamics in Microchannel Heat Sink

2019 ◽  
Author(s):  
Sambhaji T. Kadam ◽  
Ibrahim Hassan ◽  
Ritunesh Kumar ◽  
Aziz Rahman
Keyword(s):  
Bubble Growth ◽  
Bubble Dynamics ◽  
Growth Models ◽  
Flow Boiling ◽  
Nucleation Site ◽  
Bubble Nucleation ◽  
Operating Conditions ◽  
Geometrical Parameters ◽  
Detailed Knowledge ◽  
Diffusion Controlled

Abstract Inception of the boiling, in pool or flow boiling, is the formation of the vapour bubble at active nucleation site. The bubble dynamics plays an important role in the boiling process. It is critical as it unfolds many facets especially when channel size is reduced to submicron. The detailed knowledge of the bubble dynamics is helpful in establishing the thermal and hydraulic flow behaviour in microchannel. In this paper, the bubble dynamics which include bubble nucleation at nucleation site, its growth, departure and motion along the flow in a microchannel are discussed in details. Different models are developed for the critical cavity radius are compiled and observed that they show large variation when compare. The bubble growth models are compiled and concluded that a development of more generalized bubble growth model is necessary to account for the inertia controlled and thermal diffusion controlled regions. The bubble at the nucleation site in a microchannel grows under the influence of various forces such as surface tension, inertia, shear, gravitational and evaporation momentum. Parametric variations of these forces are critically studied and reckoned that the slope of these forces seems to be reduced beyond 500 μm. Eventually, possible impact of the various factors such as operating conditions, geometrical parameters, and thermophysical properties of fluid on bubble dynamics in microchannel has been reported.

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