Simulation of Nucleate Boiling With Interfacial Temperature Gradients and Sharp Interface

Author(s):  
Isaac Perez-Raya ◽  
Satish G. Kandlikar

Effective heat transfer techniques benefit the development of nuclear and fossil fuel powered steam generators, high power electronic devices, and industrial refrigeration systems. Boiling dissipates large heat fluxes while keeping a low and a constant surface temperature. However, studies of the fluid behavior surrounding the bubble and the heat transfer near the contact-line are scare due to difficulties of flow visualization, chaotic conditions, and small length scales. The preset study shows the simulation of bubble growth over a heated surface from conception to departure. The computation of mass transfer with interfacial temperature gradients leads to proper bubble growth rates. Models to include the interface sharpness uncover the dynamic and thermal interaction between the interface and the fluid. Results indicate that the nucleation of a bubble (in water at 1 atm with 6.2 K wall superheat) has an influence region of 2Db (where Db is the departure bubble diameter). In addition, results reveal a thin thermal film near the interface that increases the heat transfer at the contact-line region. Numerical bubble growth rates compare well with experimental data on single bubble nucleation.

Author(s):  
Alyssa Recinella ◽  
Joseph Baldwin ◽  
Charles Krouse ◽  
Robert Walkowiak ◽  
Pruthvik Raghupathi ◽  
...  

Nucleate boiling is one of the most efficient methods to dissipate heat. However, the complex physics of heat transfer near the contact line is not well understood. Due to the difficulty in measuring and analyzing heat transfer around a bubble at high heat fluxes, novel approaches must be taken. This paper focuses on the design of an experimental setup used to simulate heat transfer at the contact line by studying an oscillating meniscus on a heated surface. A preliminary design of the experimental test setup is described in this paper. The experimental test setup will be composed of a liquid injection system with a needle, an oscillator, a heated surface, and a sensor to measure the meniscus volume. A feedback loop will be used to control the liquid injection system and prevent dry out or flooding during evaporation. Furthermore, a conic speaker will be used to induce oscillations at a range of 10–200 Hz. These oscillations simulate liquid displacement during bubble nucleation, growth, and bubble departure. Finally, a sensor that measures the volume of the liquid will be connected to the heated plate and the needle in order to measure the volume of the meniscus while oscillating. A fundamental understanding of the heat transfer in the contact line region is expected.


Author(s):  
Chidambaram Narayanan ◽  
Siju Thomas ◽  
Djamel Lakehal

This paper presents results of numerical simulations of various processes that demonstrate phase change heat transfer at high heat fluxes using the level-set method. The model used for the purpose has been first validated for the growth of an evaporating bubble in infinite medium, and fim boiling in 2D and 3D. It has then been applied to simulate the nucleation and departure of a single bubble from a solid body subject to conductive heat transfer. Unlike our previous investigations where phase change induced evaporation rate was incorporated like a sub-grid scale heat transfer model applied to the triple contact line, the present work reports simulations with direct phase change modelling by integrating energy fluxes at the interface. The effect of the conductive heat transfer in the solid from which the bubble departs is also taken into account. Comparison with visual images suggests that accounting for conjugate heat transfer is important to capturing micro-hydrodynamics in nucleate boiling, at least qualitatively.


Author(s):  
Zachary Edel ◽  
Abhijit Mukherjee

The preferable cooling solution to the problem of thermal management of modern electronics for increasing power dissipation could be micro heat exchangers based on forced flow boiling. Nanoparticle deposition can affect nucleate boiling heat transfer coefficient via alteration of surface thermal conductivity, roughness, capillary wicking, wettability, and nucleation site density. It can also affect heat transfer by changing bubble departure diameter, bubble departure frequency, and the evaporation of the micro and macrolayer beneath the growing bubbles. In this study, flow boiling was investigated using degassed, deionized water, and 0.001 vol% aluminum oxide nanofluids in a single rectangular brass microchannel for one inlet fluid temperature of 63°C, one flow rate of Re = 100, and two heat fluxes of 130 kW/m2 and 300 kW/m2. High speed images were taken periodically for water and after durations of 25, 75, and 125 minutes of nanofluid flow boiling. The change in regime timing revealed the effect of nanoparticle suspension and nanoparticle deposition on the Onset of Nucelate Boiling (ONB) and the Onset of Bubble Elongation (OBE). Single phase flows at the channel outlet were recorded and compared for different durations of nanofluid flow boiling. The addition of nanoparticles was found to stabilize bubble nucleation and growth and increase heat transfer in the thin film regions of the evaporating menisci.


2006 ◽  
Vol 128 (2) ◽  
pp. 145-149 ◽  
Author(s):  
Steven W. Tillery ◽  
Samuel N. Heffington ◽  
Marc K. Smith ◽  
Ari Glezer

In this paper we describe a new two-phase cooling cell based on channel boiling and a vibration-induced liquid jet whose collective purpose is to delay the onset of critical heat flux by forcibly dislodging the small vapor bubbles that form on the heated surface during nucleate boiling and propelling them into the cooler bulk liquid within the cell. The submerged turbulent vibration-induced jet is generated by a vibrating piezoelectric diaphragm operating at resonance. The piezoelectric driver induces pressure oscillations in the liquid near the surface of the diaphragm, resulting in the time-periodic formation and collapse of cavitation bubbles that entrain surrounding liquid and generate a strong liquid jet. The resultant jet is directed at the heated surface in the channel. The jet enhances boiling heat transfer by removing attached vapor bubbles that insulate the surface and provides additional forced convection heat transfer on the surface. A small cross flow maintained within the cell increases heat transfer even further by sweeping the bubbles downstream, where they condense. In addition, the cross flow keeps the temperature of the liquid within the cell regulated. In the present experiments, the cell dimensions were 51×25×76mm and water was the working liquid. Heat fluxes above 300W∕cm2 were obtained at surface temperatures near 150°C for a horizontal cell.


2009 ◽  
Vol 131 (12) ◽  
Author(s):  
David W. Fogg ◽  
Kenneth E. Goodson

While microchannel flow boiling has received much research attention, past work has not considered the impact of acoustic waves generated by rapidly nucleating bubbles. The present work provides a theoretical framework for these pressure waves, which resembles classical “water hammer” theory and predicts a strong influence on bubble nucleation rates and effective convection coefficients. These pressure waves result directly from confinement in microchannel geometries, reflect from geometrical transitions, and superimpose to create large transients in the static liquid pressure. Feedback from the pressure waves inhibits bubble growth rates, reducing the effective heat transfer. Pressure depressions generated by the propagating pressure pulses can cause other bubbles to grow at lower than expected wall temperatures. The additional nucleation enhances heat transfer over short times but increased flow instability may inhibit heat transfer over longer periods. The limited quantitative measurements available in the literature indicate confined bubble growth rates in microchannels are significantly lower than those predicted by the classical Rayleigh–Plesset equation. The present model predicts confined bubble growth rates to within ± 20%. A nondimensional number indicative of the relative magnitude of the water hammer pressure to bubble pressure is proposed to characterize the transitions from conventional to microchannel flow boiling.


1990 ◽  
Vol 112 (4) ◽  
pp. 899-905 ◽  
Author(s):  
D. H. Wolf ◽  
R. Viskanta ◽  
F. P. Incropera

Experiments have been conducted on a planar, free surface jet of water to investigate the effects of a nonuniform velocity profile on the local convection coefficient for a uniform heat flux surface. Heat transfer coefficient distributions were measured for heat fluxes ranging from 0.24 to 1.47 MW/m2 and for Reynolds numbers (based on the average nozzle velocity and nozzle width) from 15,000 to 54,000. This range of flow conditions yielded turbulent velocity profiles similar to those of channel flow. Results have been obtained for both single-phase convection and nucleate boiling. Relative to results for a uniform velocity profile, the nonuniform profile was found to enhance heat transfer significantly. However, enhancement is attributed primarily to increased levels of turbulence and only secondarily to changes in the velocity profile.


1962 ◽  
Vol 84 (4) ◽  
pp. 365-371 ◽  
Author(s):  
H. S. Swenson ◽  
J. R. Carver ◽  
G. Szoeke

In large, subcritical pressure, once-through power boilers heat is transferred to steam and water mixtures ranging in steam quality from zero per cent at the bottom of the furnace to 100 per cent at the top. In order to provide design information for this type of boiler, heat-transfer coefficients for forced convection film boiling were determined for water at 3000 psia flowing upward in a vertical stainless-steel tube, AISI Type 304, having an inside diameter of 0.408 inches and a heated length of 6 feet. Heat fluxes ranged between 90,000 and 180,000 Btu/hr-sq ft and were obtained by electrical resistance heating of the tube. The operation of the experimental equipment was controlled so that nucleate boiling, transition boiling, and stable film boiling occurred simultaneously in different zones of the tube. The film boiling data were correlated with a modified form of the equation Nu = a a(Re)m(Pr)n using steam properties evaluated at inside surface temperature. Results of a second series of heat-transfer tests with tubes having a helical rib on the inside surface showed that nucleate boiling could be maintained to much higher steam qualities with that type of tube than with a smooth-bore tube.


2011 ◽  
Vol 312-315 ◽  
pp. 548-553 ◽  
Author(s):  
Yuan Wang ◽  
Khellil Sefiane

Single vapour bubble growth and heat transfer mechanism during flow boiling in a rectangular horizontal mini-channel were experimentally investigated. The hydraulic diameter of the channel was 1454 μm, with an aspect ratio (Win/din) of 10. Degassed FC-72 was used as the working liquid. In this paper, bubble equivalent radius was found to increase linearly till a critical time, beyond which the growth turned into exponential. Bubble growth rate increases with increasing heat flux. Heat transfer mechanisms of the bubble growth at different heat fluxes and mass fluxes were discussed. In addition, the relation between thermal and flow conditions with bubble temporal geometry was explored.


1999 ◽  
Vol 121 (2) ◽  
pp. 365-375 ◽  
Author(s):  
R. J. Benjamin ◽  
A. R. Balakrishnan

A model for nucleate pool boiling heat transfer of binary mixtures has been proposed based on an additive mechanism. The contributing modes of heat transfer are (i) the heat transferred by microlayer evaporation, (ii) the heat transferred by transient conduction during the reformation of the thermal boundary layer, and (iii) the heat transferred by turbulent natural convection. The model takes into account the microroughness of the heating surface which has been defined quantitatively. The model compares satisfactorily with data obtained in the present study and in the literature. These data were obtained on a variety of heating surfaces such as a vertical platinum wire, a horizontal stainless steel tube and flat horizontal aluminium, and stainless steel surfaces (with various surface finishes) thereby demonstrating the validity of the model.


2021 ◽  
Vol 2119 (1) ◽  
pp. 012172
Author(s):  
T G Gigola ◽  
V V Cheverda

Abstract The process of the liquid spray impact on the heated surface is studied experimentally using the IR-transparent sapphire plate method. The spatiotemporal distribution of the temperature field on the sapphire substrate surface during impacting spray is received. The obtained experimental data are an important step in a study of the local characteristics of heat transfer in the areas of the contact lines during liquid spray impact on the heated surface. Further, the local heat fluxes and heat transfer coefficients will be determined by solving the problem of thermal conductivity in the sapphire substrate.


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