Mistuned Response Prediction of Dual Flow-Path Integrally Bladed Rotors With Geometric Mistuning

2015 ◽  
Vol 137 (6) ◽  
Author(s):  
Joseph A. Beck ◽  
Jeffrey M. Brown ◽  
Alexander A. Kaszynski ◽  
Joseph C. Slater ◽  
Charles J. Cross
Keyword(s):  
Degrees Of Freedom ◽  
Response Prediction ◽  
Element Model ◽  
Flow Path ◽  
Forced Response ◽  
Reduced Form ◽  
Cyclic Symmetry ◽  
Eigen Analysis ◽  
Symmetry Coordinates ◽  
Geometric Deviations

The geometric mistuning problem is investigated for dual flow-path integrally bladed rotors (DFIBRs) by outlining two methods that explicitly account for blade geometry surface deviations. The methods result in reduced-order models (ROMs) that are a reduced form of a parent Craig–Bampton component mode synthesis (CB-CMS) model. This is accomplished by performing a secondary modal analysis on different degrees of freedom (DOF) of the parent model. The DFIBR is formulated in cyclic symmetry coordinates with a tuned disk and ring and blades with small geometric deviations. The first method performs an eigen-analysis on the constraint DOF that provides a truncated set of interface modes, while the second method includes the disk and ring fixed interface normal mode in the eigen-analysis to yield a truncated set of ancillary modes. Utilization of tuned modes have the benefit of being solved in cyclic symmetry coordinates and only need to be calculated once, which offers significant computational savings for subsequent mistuning studies. Each geometric mistuning method relies upon the use of geometrically mistuned blade modes in the component mode framework to provide an accurate ROM. Forced response results are compared to both the full finite element model (FEM) solutions and a traditional frequency-based approach outlined in a previous effort. It is shown that the models provide highly accurate results with a significant reduction in solution time compared to the full FEM and parent ROM.

Geometric Mistuning Reduced Order Models for Integrally Bladed Rotors With Mistuned Disk-Blade Boundaries

2013 ◽  
Author(s):  
Joseph A. Beck ◽  
Jeffrey M. Brown ◽  
Charles J. Cross ◽  
Joseph C. Slater
Keyword(s):  
Degrees Of Freedom ◽  
Principal Component ◽  
Element Model ◽  
Forced Response ◽  
Reduced Order Models ◽  
Reduced Order ◽  
Eigen Analysis ◽  
Geometric Deviations ◽  
Added Benefit ◽  
Connection Type

New geometric mistuning approaches for integrally bladed rotors (IBRs) are developed for incorporating geometric perturbations to a fundamental disk-blade sector, particularly the disk-blade boundary, or connection. The developed Reduced Oder Models (ROMs) are formulated from a Craig-Bampton component mode synthesis (C-B CMS) framework that is further reduced by a truncated set of interface modes that are obtained from an eigen-analysis of the C-B CMS constraint degrees of freedom (DOFs). An investigation into using a set of tuned interface modes and tuned constraint modes for model reduction is then performed. A tuned mode approximation has the added benefit of being only calculated once which offers significant computational savings for subsequent analyses. Two configurations of disk-blade connection mistuning are investigated: as-measured principal component deviations and random perturbations to the inter-blade spacing. Furthermore, the perturbation sizes are amplified to investigate the significance of incorporating mistuned disk-blade connection. Free and forced response results are obtained for each ROM and each disk-blade connection type and compared to full finite element model (FEM) solutions. It is shown that the developed methods provide highly accurate results with a significant reduction in solution time compared to the full FEM. In addition, results indicate that the inclusion of a mistuned disk-blade connection becomes significant as the size of the geometric deviations at the connection become large.

Geometric Mistuning Reduced-Order Models for Integrally Bladed Rotors With Mistuned Disk–Blade Boundaries

2015 ◽  
Vol 137 (7) ◽  
Author(s):  
Joseph A. Beck ◽  
Jeffrey M. Brown ◽  
Alex A. Kaszynski ◽  
Charles J. Cross ◽  
Joseph C. Slater
Keyword(s):  
Degrees Of Freedom ◽  
Principal Component ◽  
Element Model ◽  
Forced Response ◽  
Solid Model ◽  
Reduced Order Models ◽  
Reduced Order ◽  
Small Areas ◽  
Eigen Analysis ◽  
Connection Type

New geometric mistuning modeling approaches for integrally bladed rotors (IBRs) are developed for incorporating geometric perturbations to a fundamental disk–blade sector, particularly the disk–blade boundary or connection. Reduced-order models (ROMs) are developed from a Craig–Bampton component mode synthesis (C–B CMS) framework that is further reduced by a truncated set of interface modes that are obtained from an Eigen-analysis of the C–B CMS constraint degrees of freedom (DOFs). An investigation into using a set of tuned interface modes and tuned constraint modes for model reduction is then performed, which offers significant computational savings for subsequent analyses. Two configurations of disk–blade connection mistuning are investigated: as-measured principal component (PC) deviations and random perturbations to the interblade spacing. Furthermore, the perturbation sizes are amplified to investigate the significance of incorporating mistuned disk–blade connections during solid model generation from optically scanned geometries. Free and forced response results are obtained for each ROM and each disk–blade connection type and compared to full finite element model (FEM) solutions. It is shown that the developed methods provide accurate results with a reduction in solution time compared to the full FEM. In addition, results indicate that the inclusion of a mistuned disk–blade connection deviations are small or conditions where large perturbations are localized to a small areas of the disk–blade connection.

Rotating Mistuned Bladed Disk Assembly Dynamic Response Prediction Using Component Mode Synthesis Methods With Interface Modes

2005 ◽  
Author(s):  
Francois Duvauchelle ◽  
Duc-Minh Tran ◽  
Roger Ohayon
Keyword(s):  
Response Prediction ◽  
Forced Response ◽  
Component Mode Synthesis ◽  
Synthesis Methods ◽  
Cyclic Symmetry ◽  
Reduced Order ◽  
Bladed Disk ◽  
Static Condensation ◽  
Bladed Disk Assembly ◽  
Reduced Order Methods

Finite element-based reduced order methods are presented with application to the prediction of rotating mistuned bladed disk forced response. These methods have already been applied to tuned non-rotating models having cyclic symmetry. The aim is to reduce significantly the number of interface co-ordinates, which can be very important in classical component mode synthesis methods. The approach is based on the use of the interface modes which result from a static condensation of the whole structure on the whole interface. A first implementation of this procedure and numerical results are presented.

Effects of a Cracked Blade on Mistuned Turbine Engine Rotor Vibration

2007 ◽  
Author(s):  
Akira Saito ◽  
Matthew P. Castanier ◽  
Christophe Pierre
Keyword(s):  
Degrees Of Freedom ◽  
Dimensional Space ◽  
Time Integration ◽  
Element Model ◽  
Forced Response ◽  
System Response ◽  
Turbine Engine ◽  
Reduced Order ◽  
Hybrid Interface ◽  
Engine Rotor

An efficient methodology for predicting the nonlinear forced vibration response of a turbine engine rotor with a cracked blade is presented and used to investigate the effects of the damage on the forced response. The effects of small, random blade-to-blade differences (mistuning) and rotation on the forced response are also considered. Starting with a finite element model, a hybrid-interface method of Component Mode Synthesis (CMS) is employed to generate a reduced-order model (ROM). The crack surfaces are retained as physical degrees of freedom in the ROM so that the forces due to contact interaction in three-dimensional space can be properly calculated. The resulting nonlinear equations of steady-state motion are solved by applying an alternating frequency/time-domain method, which is much more computationally efficient than traditional time integration. Using this reduced-order modeling and analysis framework, the effects of the cracked blade on the system response are investigated for various mistuning levels and rotation speeds. First, the advantages of the selected hybrid-interface CMS method are discussed and demonstrated. Then, the resonant frequency shift associated with the stiffness loss due to the crack, as well as vibration localization about the cracked blade are thoroughly investigated. In addition, the results of the nonlinear ROMs are compared to those obtained with linear ROMs as well as blade-alone ROMs. It is shown that several key system vibration characteristics are not captured by the simpler models, but that some insight into the system response can be gained from the blade-alone response predictions. Furthermore, it is demonstrated that while the effects of the crack often appear similar those of mistuning, differences between the effects of mistuning and damage can be discerned by observing and comparing the response across different families of system modes.

Investigation of Engine–Airframe Vibration Due to Main Rotor Hub Loads Using a Substructuring Framework

2019 ◽  
Vol 64 (4) ◽  
pp. 1-16
Author(s):  
Stacy Sidle ◽  
Ananth Sridharan ◽  
Inderjit Chopra ◽  
Matt Feshler ◽  
Peter Kull
Keyword(s):  
Degrees Of Freedom ◽  
Transfer Functions ◽  
Element Model ◽  
Forced Response ◽  
Main Rotor ◽  
Structural Dynamic ◽  
Engine Vibration ◽  
Parametric Studies ◽  
Engine Mount ◽  
Stiffness And Damping

This paper presents a methodology to analyze the coupled structural dynamic response of an elastic airframe and engines of a helicopter in response to main rotor hub loads. Transfer functions of individual components (airframe, engine, mount struts, and torque tube) are coupled together using a substructuring approach to obtain consistent coupled solutions of the entire system. Using this approach, a twin-engine, four-bladed helicopter is analyzed using NASTRAN-based models of the airframe and engines. This efficient substructuring approach is validated against the fully coupled NASTRAN model using forced response studies. Characteristics of the mount properties, i.e., the torque tube stiffness, and aft mount stiffness and damping are systematically varied to study their effect on the engine vibration response. The fore and aft mount element properties for minimizing the 8P engine response are identified without increasing 4P response. A compromise between 4P and 8P response is also identified from parametric studies of rear mount properties, using just three parameters to represent the design space. Using the substructuring approach presented here, future studies can be performed to rapidly match airframe characteristics with available engines at approximately 1000 times the speed of running a detailed finite element model (millions of degrees of freedom), without any reduction in accuracy.

Effects of a Cracked Blade on Mistuned Turbine Engine Rotor Vibration

2009 ◽  
Vol 131 (6) ◽  
Author(s):  
Akira Saito ◽  
Matthew P. Castanier ◽  
Christophe Pierre
Keyword(s):  
Degrees Of Freedom ◽  
Dimensional Space ◽  
Time Integration ◽  
Element Model ◽  
Forced Response ◽  
System Response ◽  
Turbine Engine ◽  
Reduced Order ◽  
Hybrid Interface ◽  
Engine Rotor

An efficient methodology for predicting the nonlinear forced vibration response of a turbine engine rotor with a cracked blade is presented and used to investigate the effects of the damage on the forced response. The influence of small random blade-to-blade differences (mistuning) and rotation on the forced response are also considered. Starting with a finite element model, a hybrid-interface method of component mode synthesis (CMS) is employed to generate a reduced-order model (ROM). The crack surfaces are retained as physical degrees of freedom in the ROM so that the forces due to contact in three-dimensional space can be properly calculated. The resulting nonlinear equations of steady-state motion are solved by applying an alternating frequency/time-domain method, which is much more computationally efficient than traditional time integration. Using this reduced-order modeling and analysis framework, the effects of the cracked blade on the system response of an example rotor are investigated for various mistuning levels and rotation speeds. First, the advantages of the selected hybrid-interface CMS method are discussed and demonstrated. Then, the resonant frequency shift associated with the stiffness loss due to the crack and the vibration localization about the cracked blade are thoroughly investigated. In addition, the results of the nonlinear ROMs are compared with those obtained with linear ROMs, as well as blade-alone ROMs. It is shown that several key system vibration characteristics are not captured by the simpler models, but that some insight into the system response can be gained from the blade-alone response predictions. Furthermore, it is demonstrated that while the effects of the crack often appear similar to those of mistuning, the effects of mistuning and damage can be distinguished by observing and comparing the response across multiple families of system modes.

A Cyclic Symmetry Analysis for Turbomachine Blade Flutter

1998 ◽  
Author(s):  
Hsiao-Wei D. Chiang ◽  
Meng-Hsuan Chung
Keyword(s):  
Element Model ◽  
Forced Response ◽  
Symmetry Analysis ◽  
Mode Analysis ◽  
Mode Shapes ◽  
Cyclic Symmetry ◽  
Blade Flutter ◽  
Blade Failure ◽  
Fan Blade ◽  
System Mode

A frequent cause of turbomachinery blade failure is excessive vibration due to flutter or forced response. One method for dealing with this problem is to increase blade structural damping using either tip or mid-span shroud designs. Unfortunately, most existing aeroelastic analyses deal with a blade alone model which can not be used for system mode analysis. Therefore, judgments based on past experience are used to determine the acceptability of a shrouded blade design. A new cyclic symmetry analysis has been developed to predict shrouded blade flutter. The method provides a system approach, over and above the standard blade alone approach, for predicting potential aeroelastic problems. Using the blade natural frequencies and mode shapes from a cyclic symmetry finite element model, the unsteady aerodynamic forces of the system mode are calculated. A cyclic symmetry flutter analysis is then performed. This analysis has been applied to a typical shrouded fan blade to investigate blade flutter. The predicted system mode flutter demonstrated that the blade alone analysis can be non-conservative.

The Influence of Blade Properties on the Forced Response of Mistuned Bladed Disks

2011 ◽  
Author(s):  
Andreas Hohl ◽  
Benedikt Kriegesmann ◽  
Jo¨rg Wallaschek ◽  
Lars Panning
Keyword(s):  
Monte Carlo ◽  
Monte Carlo Simulations ◽  
Degrees Of Freedom ◽  
Vibrational Energy ◽  
Normal Modes ◽  
Element Model ◽  
Forced Response ◽  
Optimization Approach ◽  
Bladed Disks ◽  
Value Decomposition

In turbomachinery applications bladed disks are subjected to high dynamic loads due to fluctuating gas forces. Dynamic excitation can result in high vibration amplitudes which can lead to high cycle fatigue (HCF) failures. Herein, the blades are almost identical but differ due to wear or small manufacturing tolerances. Especially, after regeneration and repair procedures the properties of the blades can differ with a high variance. These deviations of the blade properties can lead to a localization of the vibrational energy in single blades and even higher risk of HCF. A recently developed substructure model with a combination of the Hurty transformation or Component Mode Synthesis (CMS) and the so called Wave Based Substructuring (WBS) is used to obtain a Reduced Order Model (ROM) with a reasonable low number of degrees of freedom. The CMS of the disk can be calculated with one cyclic disk segment of the underlying finite element model. The WBS is used to describe the numerous coupling degrees of freedom between the disk and the blades with a truncated set of waves. The orthogonal waves are derived by a Singular Value Decomposition or a QR decomposition from the coupling nodes normal modes calculated by a cyclic modal analysis of the full structure. The blade eigenvalues of the clamped blade can be mistuned individually under consideration of the variance as well as the correlation between the different eigenvalues of the blades. Monte-Carlo-Simulations are performed to calculate the effect of these parameters on the forced response of a mistuned bladed disk for blade dominated modes. Furthermore, Monte-Carlo-Simulations and a constraint optimization approach is used to calculate the worst and best case blade patterns for specific blade patterns and blade patterns with distributed blade properties.

Reduced Order Modeling and Vibration Analysis of Mistuned Bladed Disk Assemblies With Shrouds

1999 ◽  
Vol 121 (3) ◽  
pp. 515-522 ◽  
Author(s):  
R. Bladh ◽  
M. P. Castanier ◽  
C. Pierre
Keyword(s):  
Vibration Analysis ◽  
Degrees Of Freedom ◽  
Element Model ◽  
Reduced Order Modeling ◽  
Forced Response ◽  
Modeling Technique ◽  
Computationally Efficient ◽  
Bladed Disks ◽  
Reduced Order ◽  
Synthesis Approach

This paper presents important improvements and extensions to a computationally efficient reduced order modeling technique for the vibration analysis of mistuned bladed disks. In particular, this work shows how the existing modeling technique is readily extended to turbomachinery rotors with shrouded blades. The modeling technique employs a component mode synthesis approach to systematically generate a reduced order model (ROM) using component modes calculated from a finite element model (FEM) of the rotor. Based on the total number of degrees of freedom, the ROM is typically two or three orders of magnitude smaller than the FEM. This makes it feasible to predict the forced response statistics of mistuned bladed disks using Monte Carlo simulations. In this work, particular attention is devoted to the introduction of mistuning into the ROM of a shrouded assembly. Mistuning is modeled by projecting the mistuned natural frequencies of a single, cantilever blade with free shrouds onto the harmonic modes of the shrouded blade assembly. Thus, the necessary mistuning information may be measured by testing individual blades.

A Finite Element Model for Distributed Parameter Turborotor Systems

1972 ◽  
Vol 94 (1) ◽  
pp. 126-132 ◽  
Author(s):  
R. L. Ruhl ◽  
J. F. Booker
Keyword(s):  
Finite Element ◽  
Degrees Of Freedom ◽  
Element Model ◽  
Forced Response ◽  
Speed Ratio ◽  
Distributed Parameter ◽  
Parameter Study ◽  
Element Formulation ◽  
Dimensional Parameter ◽  
Discrete Parameter

A specific numerical calculation procedure is outlined for a general turborotor-bearing system in which distributed inertia and elasticity are consistently represented. Bearings are represented by up to sixteen linear cross coupled coefficients each for stiffness and for damping. Discrete (as well as distributed) masses are allowed. As an example, for stability analysis (free response) a non-dimensional parameter study is made for the special case of a simple rotor supported on two short (Ocvirk) fluid film bearings. A comparison of discrete and distributed parameter rotor representations shows that the discrete parameter model predicts onset of instability at a lower speed ratio and is, therefore, more conservative. For unbalanced response (forced response), comparison is made to Prohl’s method, which represents mass discretely. A considerable reduction in the number of degrees of freedom necessary for accurate system representation is observed with the finite element formulation.

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